Roller grill bearing apparatus
A roller grill bearing assembly that can be adapted to fit on any size roller grill or roller tubes. The bearing assembly substantially increases the bearing land on the roller grill housing and increases the bearing area over the land. The bearing assembly permits the bearing apparatus to be snapped in place on the stamped opening on a sheet metal side panel as done using current manufacturing methods. Further, the bearing assembly can be produced using current manufacturing techniques without significantly changing the cost of production. Most importantly, the invention substantially increases the life span of the bearing.
1. A ring-shaped bearing assembly for a roller grill, said roller grill having a plurality of rollers, each roller having the same diameter and having first and second ends; and
wherein each roller having a pair of said ring-shaped bearings made from soft plastic with one ring-shaped bearing of the pair at one end of said each roller and the other ring-shaped bearing of the pair at the other end of said each roller; and
wherein said roller grill having left and right side sheet metal panels having a plane parallel to said panels and with each said panel having the same thickness; and
wherein each said left and right side sheet metal panels having a plurality of paired punched openings having a diameter corresponding to the diameter of said rollers and having a sharp edge where it was punched; and
wherein, each pair of punched openings having one pair of said ring-shaped bearings such that each pair of ring-shaped bearings is snap-fitted by hand into its corresponding pair of punched openings thus locking said ring-shaped bearing in place such that each roller is supported between said left and right side panels in order that each roller is able to rotate freely 360 degrees; said ring-shaped bearing assembly comprising:
a ring-shaped bearing comprising:
a first ring section having an outer diameter surface, such that said outer diameter surface corresponds to the diameter of its punched opening; and wherein said outer diameter surface having a wedge-shape to facilitate said circular bearing being snap fitted by hand into its punched opening; and
wherein said first ring section also having an inner diameter surface to provide a first bearing surface for one end of one roller that is inserted therethrough;
a second ring section having an outer diameter surface that is greater in diameter than the diameter of said first ring section; and
wherein said second ring section also having an inner diameter surface to provide a second bearing surface such that it is in contact with same roller end that said first ring section is in contact; and
a third ring section having an outer diameter arc surface that provides a bearing land; and
wherein the thickness of said third ring section is greater than the thickness of said side panels; and
wherein said third ring section is interposed between said first and said second ring sections in order to provide a channel for containing the sharp edge of said punched opening; and
wherein said third ring section also having an inner diameter surface to provide a third bearing surface such that it is in contact with the same roller end that said first and second sections are in contact;
a beveled support that is provided in each punched opening by using a die that causes the sheet metal of said side panels to be bent inward at a radiused surface that matches the radiused surface of said bearing land of said third ring section such that the sharp edge of said punched opening is facing inward at an angle to the plane of said side walls such that when said beveled support is positioned in the channel of said third ring section, the sharp edge of said punched opening is prevented from cutting into the plastic of said ring-shaped bearing.
2. The bearing assembly of claim 1 wherein said first, second and third sections of said ring-shaped bearing are integral with one another and formed from a single rod of soft plastic by machining.
3. The bearing assembly of claim 2 wherein the ring-shaped bearing is made from a fluoropolymer plastic material.
4. The bearing assembly of claim 1 further comprising:
a notch in each ring-shaped bearing;
an end housing tab in each punched opening such that when said notch is engaged by said housing tab of its corresponding notch in said ring-shaped bearing, said ring-shaped bearing is prevented from rotating when its corresponding roller rotates therein.