Semiconductor process
View Patent ↗A semiconductor process includes the following steps. A semiconductor substrate is provided. The semiconductor substrate has a patterned isolation layer and the patterned isolation layer has an opening exposing a silicon area of the semiconductor substrate. A silicon rich layer is formed on the sidewalls of the opening. An epitaxial process is performed to form an epitaxial structure on the silicon area in the opening.
1. A semiconductor process, comprising:
providing a semiconductor substrate, wherein the semiconductor substrate has a fin-shaped structure and a patterned isolation layer and an opening of the patterned isolation layer exposes a silicon area which is the top surface of the fin-shaped structure;
forming a silicon rich layer on the sidewalls of the opening; and
performing an epitaxial process to form an epitaxial structure on the silicon area in the opening.
2. The semiconductor process according to claim 1 , wherein the epitaxial structure is formed by adhering to the silicon rich layer.
3. The semiconductor process according to claim 1 , wherein the patterned isolation layer comprises a shallow trench isolation structure.
4. The semiconductor process according to claim 1 , wherein the steps of forming the patterned isolation layer comprise:
forming a plurality of recesses in the semiconductor substrate;
forming a liner on the sidewalls of each of the recesses; and
filling an isolation material in each of the recesses.
5. The semiconductor process according to claim 1 , wherein the steps of forming the silicon rich layer comprise:
entirely forming a silicon rich film on the semiconductor substrate and on the sidewalls and the top surface of the patterned isolation layer; and
removing the silicon rich film on the semiconductor substrate and the top surface of the patterned isolation layer.
6. The semiconductor process according to claim 1 ,
wherein the epitaxial structure entirely covers the fin-shaped structure.
7. The semiconductor process according to claim 1 , wherein the epitaxial structure protrudes from the patterned isolation layer.
8. The semiconductor process according to claim 1 , wherein the top surface of the epitaxial structure is below the top surface of the patterned isolation layer.
9. The semiconductor process according to claim 1 , wherein the top surface of epitaxial structure is leveled with the top surface of the patterned isolation layer.
10. The semiconductor process according to claim 1 , wherein the epitaxial structure comprises a silicon-germanium epitaxial structure, a silicon carbide epitaxial structure and a silicon epitaxial structure.
11. The semiconductor process according to claim 1 , wherein the silicon content of the silicon rich layer is larger than one-third of the total content of the silicon rich layer.
12. The semiconductor process according to claim 11 , wherein the silicon rich layer comprises a nitrogen containing silicon rich layer.
13. The semiconductor process according to claim 12 , wherein the silicon rich layer comprises a silicon nitride (Si3N4) layer.
14. The semiconductor process according to claim 1 , further comprising:
etching back the patterned isolation layer enabling the epitaxial structure protruding from the patterned isolation layer after the epitaxial process is performed; and
forming a gate structure on parts of the fin-shaped structure.
15. The semiconductor process according to claim 14 , wherein the epitaxial structure is formed between the fin-shaped structure and the gate structure.
16. The semiconductor process according to claim 14 , wherein the epitaxial structure is formed on the fin-shaped structure other than the gate structure.
17. The semiconductor process according to claim 1 , further comprising:
etching back some areas of the patterned isolation layer enabling the fin-shaped structure protruding from some areas of the patterned isolation layer before the silicon rich layer is formed, so that at least a gate trench is formed in the patterned isolation layer; and
forming a gate structure in the gate trench and on the fin-shaped structure.
18. The semiconductor process according to claim 17 , wherein the epitaxial structure is formed on the fin-shaped structure other than the gate structure.