Apparatus and method for applying additives to a concrete mix
View Patent ↗The apparatus and method comprise a concrete float with a vibratory additive broadcaster assembly attached therewith. The broadcaster assembly is suspended above the plane of the finishing tool with a vibratory source attached. The broadcaster assembly is filled with an additive and the apparatus is placed on a wet, concrete surface that is to be treated and finished, by a user. Actuation of a power switch by the user activates the vibratory source resulting in the substantial broadcast of additive on to the concrete surface at the desired location(s) on the slab as determined by the user. Vibration damper devices are utilized to minimize the vibrations experienced by the float. The additive is integrated into the concrete or other wet surface by passage of the float over the surface being treated.
1. An apparatus comprising:
a float plate;
an inner support bracket attached to a top side of the float plate;
a tool receiver attached to the float plate;
a broadcaster comprising a screen attached to a screen frame attached to a broadcaster back support with a vibratory source attached to the broadcaster back support, wherein the broadcaster back support is attached to the inner support bracket such that the horizontal plane of the lowermost surface of the broadcaster is positioned forward and above the horizontal plane of the lowermost surface of the float plate;
at least one vibration damper device attaching the broadcaster to the float plate, wherein the vibration damper device substantially isolates the float plate from the vibration of the broadcaster caused by the vibratory source; and,
wherein the broadcaster is operable to dispense an additive substantially contained thereon upon actuation of the vibratory source.
2. The apparatus of claim 1 , the apparatus further comprising:
a plurality of vibration damper devices attaching the broadcaster to the float plate, wherein the vibration damper devices substantially isolate the float plate from the vibration of the broadcaster caused by the vibratory source.
3. The apparatus of claim 1 , the apparatus further comprising:
a vibratory source controller in electrical communication with the vibratory source and further in electrical communication with an operator.
4. The apparatus of claim 1 , the apparatus further comprising:
a vibratory source controller in electrical communication with the vibratory source; and
a control switch in electrical communication with the controller, the control switch worn about an operator's person.
5. The apparatus of claim 1 , the broadcaster further including a base with a plurality of perforations through which the additive is dispensed.
6. The apparatus of claim 1 wherein the horizontal plane of the lowermost surface of the broadcaster is positioned between one and six inches above the lowermost surface of the horizontal plane of the float plate.
7. The apparatus of claim 1 wherein the vibratory source is a variable speed motor.
8. A method, comprising:
providing a broadcaster float assembly in contact with a wet concrete surface with a float plate having an inner support bracket attached to the top side of the float plate;
suspending a broadcaster including a broadcaster screen attached to a screen frame attached to a broadcaster back support, wherein the broadcaster back support is attached to the inner support bracket such that the horizontal plane of the lowermost surface of the broadcaster is positioned forward and above the horizontal plane of the lowermost surface of the float plate in contact with the surface, the broadcaster containing a quantity of additive for dispensing therefrom;
vibrating the broadcaster via a vibratory source attached to the broadcaster back support to dispense the additive onto the surface;
isolating the float plate from the broadcaster through use of at least one vibration damper device to substantially minimize the transference of vibrations from the broadcaster to the float plate; and,
moving the broadcaster over the surface to effect the dispersion of additive thereon.
9. The method of claim 8 , further comprising:
allowing an operator to effect movement of the broadcaster device by accepting pushing or pulling forces at the float plate.
10. The method of claim 8 , further comprising:
varying the intensity of vibration of the broadcaster to vary the dispensing rate of the additive.
11. The method of claim 8 , further comprising:
varying the intensity of vibration of the broadcaster device to vary the dispensing rate of the additive; and,
producing a visually perceptible pattern of additive on the surface.