IP Library Granted Patent US 8,796,361
Granted Patent B2
US 8,796,361 · App. 13/463,105 · Granted Aug 5, 2014

Adhesive compositions containing graphenic carbon particles

Inventors: David B. Asay (Sarver, PA); Tien-Chieh Chao (Mars, PA); Umesh C. Desai (Wexford, PA); Cheng-Hung Hung (Wexford, PA); Masayuki Nakajima (Wexford, PA); Noel Vanier (Wexford, PA)
Assignee: PPG Industries Ohio, Inc.
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Quick Facts
Patent No.
US 8,796,361
App. No.
13/463,105
Granted
Aug 5, 2014
Kind
B2
Abstract

Disclosed herein are adhesive compositions comprising (a) a first component; (b) a second component that chemically reacts with said first component; and (c) graphenic carbon particles having a compressed density of 0.9 or less. Disclosed herein are associated methods for forming the adhesive compositions and applying the adhesive compositions to a substrate to form a bonded substrate.

Claims (37)

1. An adhesive composition comprising:

(a) a first component:

(b) a second component that chemically reacts with said first component; and

(c) graphenic carbon particles having a compressed density of of from 0.6 g/cm 3 to 0.9 g/cm 3 .

2. The adhesive composition of claim 1 , wherein said second component chemically reacts with said first component without the need for activation from an external energy source.

3. The adhesive composition of claim 1 , wherein said graphenic carbon particles comprise from 1 to 10 weight percent of the total weight of the adhesive composition.

4. The adhesive composition of claim 2 , wherein a mixture comprising (a) and (c) is stored separately from (b), wherein a shear thinning ratio at 45 degrees Celsius of the mixture is at least 20 percent greater than the shear thinning ratio at 45 degrees Celsius of a comparative mixture comprising component (a) but not including (c).

5. The adhesive composition of claim 2 , wherein a mixture comprising (a) and (c) is stored separately from (b), wherein a viscosity recovery ((T3) at 17 minutes) of the mixture is at least 3 times greater than the viscosity recovery ((T3) at 17 minutes) of a comparative mixture comprising component (a) but not including (c).

6. The adhesive composition of claim 2 , wherein a mixture comprising (a) and (c) is stored separately from (b), wherein a Thixotropic Index of the mixture is at least 25 percent greater than the Thixotropic Index of a comparative mixture comprising component (a) but not including (c).

7. A method for forming a bonded substrate comprising:

applying the adhesive composition of claim 3 to a first substrate;

contacting a second substrate to the adhesive composition such that the adhesive composition is located between said first substrate and said second substrate; and

curing the adhesive composition.

8. The adhesive composition of claim 1 , wherein said second component chemically reacts with said first component after mixing and upon activation from an external energy source.

9. The adhesive composition of claim 8 , wherein said second component (b) comprises a heat activated latent curing agent.

10. The adhesive composition of claim 9 , wherein a shear thinning ratio at 45 degrees Celsius of the adhesive composition is at least 20 percent greater than the shear thinning ratio at 45 degrees Celsius of a comparative adhesive composition comprising components (a) and (b), but not comprising (c).

11. The adhesive composition of claim 9 , wherein a viscosity recovery of the adhesive composition is at least 2 times greater than the viscosity recovery of a comparative adhesive composition comprising components (a) and (b), but not comprising (c).

12. The adhesive composition of claim 9 , wherein a Thixotropic Index of the adhesive composition is at least 20 percent greater than the Thixotropic Index of a comparative adhesive composition comprising components (a) and (b), but not comprising (c).

13. A method for forming a bonded substrate comprising:

applying the adhesive composition of claim 9 to a first substrate;

contacting a second substrate to the adhesive composition such that the adhesive composition is located between said first substrate and said second substrate; and

curing the adhesive composition.

14. An adhesive composition comprising:

(a) a first component:

(b) a second component that chemically reacts with said first component; and

(c) graphenic carbon particles, wherein a 0.5% by weight solution of said graphenic carbon particles in butyl cellosolve has a bulk liquid conductivity of at least 100 microSiemens as measured by a Fisher Scientific AB 30 conductivity meter wherein the graphenic carbon particles have a compressed density of from 0.6 g/cm 3 to 0.9 g/cm 3 .

15. The adhesive composition of claim 14 , wherein a 0.5% by weight solution of said graphenic carbon particles in butyl cellosolve has a conductivity of at least 120 microSiemens as measured by a Fisher Scientific AB 30 conductivity meter.

16. The adhesive composition of claim 14 , wherein a 0.5% by weight solution of said graphenic carbon particles in butyl cellosolve has a conductivity of at least 140 microSiemens as measured by a Fisher Scientific AB 30 conductivity meter.

17. The adhesive composition of claim 14 , wherein said graphenic carbon particles comprise from 1 to 10 weight percent of the total weight of the adhesive composition.

18. A method for forming a bonded substrate comprising:

applying the adhesive composition of claim 14 to a first substrate;

contacting a second substrate to the adhesive composition such that the adhesive composition is located between said first substrate and said second substrate; and

curing the adhesive composition.

19. A coating composition comprising:

a film forming polymer; and

graphenic carbon particles having a compressed density of from 0.6 g/cm 3 to 0.9 g/cm 3 .

20. The adhesive composition of claim 1 , wherein the graphenic carbon particles have an oxygen content of no more than 2 atomic weight percent.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2012
From: ASAY, DAVID B.; CHAO, TIEN-CHIEH; DESAI, UMESH C.; HUNG, CHENG-HUNG; NAKAJIMA, MASAYUKI; VANIER, NOEL
To: PPG INDUSTRIES OHIO, INC.
Reel/Frame 028332/0583 →
Continuity (3)
Continuation In Part 13315518 · Dec 9, 2011
Continuation In Part 12949878 · Nov 19, 2010
Related Publication 20120211160A1 · Aug 23, 2012