System and method for electropolishing or electroplating conveyor belts
An electropolishing or electroplating system and method for metal conveyor belts is described. In some embodiments, the system has a metal conveyor belt held in constant tension; a tank for holding an electrolytic fluid, the tank having an interior space suitable to contain the fluid, a metal plate and the metal conveyor belt; and an electrical current supply. In an electropolishing application, the current passes from the metal conveyor belt, through the fluid and into the metal plate. In an electroplating application, the current passes from the metal plate, through the fluid and into the metal conveyor belt.
1. A method for electrochemically processing a conveyor belt including a continuous assembly of interconnected components, the method comprising:
rolling the conveyor belt from a first roller into an electrolytic bath comprising at least one conductive plate;
applying current to at least one of the conveyor belt and the at least one conductive plate while at least part of the conveyor belt is within the electrolytic bath;
guiding the conveyor belt out of the electrolytic bath and onto a second roller; and actively maintaining the conveyor belt under tension between the first roller and the second roller to maintain physical contact between the interconnected components.
2. The method of claim 1 , wherein the conveyor belt is unrolled from the first roller and rolled onto the second roller by a system drive connected to the second roller.
3. The method of claim 1 , wherein the interconnected components include links and rods, and the conveyor belt is actively maintained under tension to maintain the rods in coined areas of the links.
4. The method of claim 1 , wherein tension is actively maintained in the conveyor belt between the first roller and the second roller by a tension device connected to the first roller that is configured to resist unrolling of the conveyor belt from the first roller.
5. The method of claim 4 , wherein the tension device comprises at least one of a brake, a clutch, and a motor.
6. The method of claim 1 , wherein the at least one conductive plate is movable.
7. The method of claim 6 , wherein the at least one conductive plate is movable by a displacement device.
8. The method of claim 7 , wherein the displacement device is a hydraulic cylinder.
9. The method of claim 1 , further comprising:
filtering at least a portion of the electrolytic bath.
10. The method of claim 1 , further comprising:
cooling at least a portion of the electrolytic bath.
11. The method of claim 1 , further comprising:
rinsing the conveyor belt.
12. The method of claim 1 , further comprising:
drying the conveyor belt.
13. The method of claim 12 , wherein the conveyor belt is dried with an air knife.