Method and apparatus for automatically testing high pressure and high temperature sedimentation of slurries
A method and apparatus for automatically testing high pressure and high temperature sedimentation of slurries is described. The method includes pumping a sample drilling fluid into a test cell. The sample drilling fluid may be subjected to a pre-determined pressure and a pre-determined temperature for a pre-determined period of time. The test cell may also be oriented at non-vertical angle. The sample drilling fluid may be pumped out of the test cell and the density of the sample drilling fluid automatically measured relative to a displaced fluid volume of the sample drilling fluid.
1. An apparatus for testing sag properties of drilling fluids, comprising:
a test cell;
a first pump in fluid communication with the test cell through a first control valve, wherein the first pump is operable to introduce a sample drilling fluid into the test cell;
a second pump in fluid communication with the test cell, wherein the second pump is operable to impart a pre-determined test pressure on the sample drilling fluid when the sample drilling fluid is isolated within the test cell by the first control valve and a second control valve; and
the density transducer in fluid communication with the test cell, wherein the density transducer is operable to measure a density of the sample drilling fluid that is displaced from the test cell through the second control valve.
2. The apparatus of claim 1 , wherein the test cell is oriented at a pre-determined, non-vertical angle.
3. The apparatus of claim 1 , further comprising a heating jacket at least partially disposed around the test cell, wherein the heating jacking is operable to heat the sample drilling fluid within the test cell to a pre-determined temperature.
4. The apparatus of claim 1 , wherein the second pump comprises a syringe pump in fluid communication with a pressurization fluid reservoir.
5. The apparatus of claim 4 , further comprising:
a third control valve disposed between the second pump and the test cell.
6. The apparatus of claim 5 , further comprising an automated control system, wherein the automated control system at least partially controls the first pump, the second pump, the heating jacket, and the density transducer, the first control valve, the second control valve and the third control valve.
7. The apparatus of claim 6 , wherein the automated control system comprises a Supervisory Control and Data Acquisition (SCADA) system.
8. The apparatus of claim 6 , wherein the test cell comprises:
a first tubular portion, wherein the first tubular portion defines a top opening of the test cell;
a second tubular portion aligned with the first tubular portion, wherein the first tubular portion defines a bottom opening of the test cell;
a tee fitting disposed between the first tubular portion and the second tubular portion, wherein the tee fitting defines a side port, wherein the first tubular portion, the second tubular portion, and the third tubular portion define a test chamber; and
an isolation piston disposed within the test chamber.
9. The apparatus of claim 8 , wherein:
the first pump is coupled to the side port;
the second pump is coupled to the bottom opening; and
the density transducer is coupled to the top opening.
10. The apparatus of claim 8 , wherein the isolation piston is in fluid communication with the second pump through the third control valve.
11. The apparatus of claim 10 , wherein the isolation piston isolates the sample drilling fluid from pressurization fluid within the test cell.
12. The apparatus of claim 11 , wherein the second pump is operable to impart the pre-determined test pressure on the sample drilling fluid by introducing pressurization fluid into the test cell through the third control valve.
13. The apparatus of claim 12 , wherein the isolation piston is movable by the second pump to eject the sample drilling fluid from the test cell.
14. The apparatus of claim 13 , wherein the isolation piston is movable by the second pump to eject the sample drilling fluid from the test cell when the first control valve is open.