Ultrasonic trimming method
An ultrasonic trimming method is composed of steps, driving a cutter blade having a flat plate shape and supported by an arm at an end of an articulated robot via an ultrasonic oscillator, the cutter blade being driven by the arm while the cutter blade is ultrasonically vibrated; cutting a workpiece secured by a workpiece securing portion; and during, operation for cutting, moving the cutter blade held attached to the articulated robot to the position at where the cutting edge is brought into contact with the grindstone, maintaining the cutter blades attitude such that a plane containing the cutting edge thereof contacts the grindstone, and grinding the cutter blade by pressing the cutter blade against a grinding member by the arm while the cutter blade is ultrasonically vibrated, the grinding member being disposed within a movable range of the cutter blade driven by the articulated robot.
1. The ultrasonic trimming method comprising:
driving a cutter blade having a flat plate shape and supported by an arm at an end of an articulated robot via an ultrasonic oscillator, the cutter blade being driven by the arm while the cutter blade is ultrasonically vibrated;
cutting a workpiece secured by a workpiece securing portion; and
during, operation for cutting, moving the cutter blade held attached to the articulated robot to the position at where the cutting edge is brought into contact with the grindstone, maintaining the cutter blades attitude such that a plane containing the cutting edge thereof contacts the grindstone, and grinding the cutter blade by pressing the cutter blade against a grinding member by the arm while the cutter blade is ultrasonically vibrated, the grinding member being disposed within a movable range of the cutter blade driven by the articulated robot,
wherein
the ultrasonic oscillator and the cutter blade supported thereon are attached to a tool adaptor of an automatic tool changer, the automatic tool changer being composed of a robot adaptor and the tool adaptor which is removable from and attachable to the robot adaptor, the robot adaptor being attached to an additional arm, and the automatic tool changer being provided between the ultrasonic oscillator and the additional arm; and
a spare tool storage space is disposed within a movable range of a cutter blade driven by the articulated robot, a spare tool adaptor provided with a spare ultrasonic oscillator and a spare cutter blade assembled in advance is prepared in the spare tool storage space, and a set comprising the tool adaptor, the ultrasonic oscillator and the cutter blade is capable of being removed and attached by driving the articulated robot, and
wherein
when the cutter blade is worn, by driving the articulated robot, the set is replaced with a spare tool adaptor in the spare tool storage space.
2. The ultrasonic trimming method according to claim 1 , wherein
cutting a workpiece by vibrating a cutter blade which is supported via an ultrasonic oscillator by an additional arm rotatably connected to an arm at an end of a six-axis type robot while the additional arm is rotated such that the cutter blade is always directed in a cutting direction; the cutter blade being vibrated in a direction of a rotation axis of the additional arm by means of the ultrasonic oscillator.
3. The ultrasonic trimming method according to claim 2 , wherein
the additional arm is rotated about a rotation axis parallel to an axis of the arm at the end to thereby direct the cutter blade in the cutting direction at all times.