IP Library Granted Patent US 8,881,380
Granted Patent B2
US 8,881,380 · App. 13/483,520 · Granted Nov 11, 2014

Component mounting apparatus and method for photographing component

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Quick Facts
Patent No.
US 8,881,380
App. No.
13/483,520
Granted
Nov 11, 2014
Kind
B2
Abstract

There is provided a component mounting apparatus, which includes: a nozzle which sucks a component; a nozzle supporting member, on which the nozzle is installed, which moves in a vertical direction with respect to an upper surface of a substrate on which the component sucked at the nozzle is mounted; an optical system which captures an image of a leading edge portion of the nozzle where the component is sucked in a component mounting operation, from a side direction, such that an optical axis of the optical system is inclined at a predetermined angle with respect to a sucking surface of the nozzle; and an analyzer which analyzes the image of the leading edge portion to determine whether a sucking state of the component sucked by the nozzle is normal or abnormal.

Claims (22)

1. A component mounting apparatus, comprising:

a nozzle which sucks a component;

a nozzle supporting member, on which the nozzle is installed, which moves in a vertical direction with respect to an upper surface of a substrate on which the component sucked at the nozzle is mounted;

an optical system which captures an image of a leading edge portion of the nozzle where the component is sucked in a component mounting operation, from a side direction, such that an optical axis of the optical system is inclined at a predetermined angle with respect to a sucking surface of the nozzle;

an analyzer which analyzes the image of the leading edge portion to determine whether a sucking state of the component sucked by the nozzle is normal or abnormal;

a pixel rate storage which stores pixel rate data which is obtained by capturing an image of the component when the component is normally sucked prior to the component mounting operation, by the nozzle by using the optical system; and

an image corrector which corrects image data of the component in the image of the leading edge portion captured in the component mounting operation, by using the pixel rate data stored in the pixel rate data storage.

2. The apparatus of claim 1 , wherein the optical axis of the optical system is inclined at an angle predetermined between 4° and 40° upward with respect to the sucking surface of the nozzle, which is a horizontal surface.

3. The apparatus of claim 1 , wherein the analyzer determines whether the sucking state is normal or abnormal by analyzing a height of the component determined from the image of the leading edge portion.

4. The apparatus of claim 3 , wherein the optical axis of the optical system is inclined at a predetermined angle θ, and

wherein the analyzer determines that the sucking state is normal if a vertical length of the component in the image of the leading edge portion is substantially equal to T(sin θ+cos θ), where T is a thickness of the component.

5. The apparatus of claim 1 , wherein the optical system illuminates light into the leading edge portion of the nozzle along the optical axis, and obtains the image of the leading edge portion by reflection of the light at the leading edge portion.

6. A component mounting apparatus comprising:

a nozzle supporting member on which a nozzle for sucking a component is installed;

an optical system which is fixed on the nozzle supporting member for capturing simultaneously an image of an upper surface and a side surface of the component in a component mounting operation;

an analyzer which analyzes the image to determine whether a sucking state of the component sucked by the nozzle is normal or abnormal;

a pixel rate storage which stores pixel rate data which is obtained by capturing an image of the component when the component is normally sucked prior to the component mounting operation, by the nozzle by using the optical system; and

an image corrector which corrects image data of the component in the image of the leading edge portion captured in the component mounting operation, by using the pixel rate data stored in the pixel rate data storage.

7. The apparatus of claim 6 , wherein the upper surface of the component is a sucking surface of the nozzle.

8. The apparatus of claim 6 , wherein the analyzer determines whether the sucking state is normal or abnormal by analyzing a height of the component from the image of the upper surface and the side surface of the component.

9. The apparatus of claim 8 , wherein the optical axis of the optical system is inclined at a predetermined angle θ, and

wherein the analyzer determines that the sucking state is normal if a vertical length of the component in the image of the leading edge portion is substantially equal to T(sin θ+cos θ), where T is a thickness of the component.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2019
From: HANWHA AEROSPACE CO., LTD.
To: HANWHA PRECISION MACHINERY CO., LTD.
Reel/Frame 048853/0048 →
CHANGE OF NAME Recorded Mar 1, 2019
From: HANWHA TECHWIN CO., LTD.
To: HANWHA AEROSPACE CO., LTD.
Reel/Frame 048478/0831 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED AT REEL: 036714 FRAME: 0757. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Nov 9, 2015
From: SAMSUNG TECHWIN CO., LTD.
To: HANWHA TECHWIN CO., LTD.
Reel/Frame 037072/0008 →
CHANGE OF NAME Recorded Sep 29, 2015
From: SAMSUNG TECHWIN CO., LTD.
To: HANWHA TECHWIN CO., LTD.
Reel/Frame 036714/0757 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2012
From: TAKAYUKI, HATASE
To: SAMSUNG TECHWIN CO., LTD.
Reel/Frame 028288/0466 →