IP Library Granted Patent US 10,305,100
Granted Patent B2
US 10,305,100 · App. 13/489,566 · Granted May 28, 2019

Composite cathode active material, and cathode and lithium battery including the material

Inventors: So-yeon Kim (Suwon-si, KR); Kyu-sung Park (Suwon-si, KR); Young-min Choi (Suwon-si, KR); Won-chang Choi (Yongin-si, KR); Min-sang Song (Seongnam-si, KR); Gue-sung Kim (Yongin-si, KR); Ryoung-hee Kim (Yongin-si, KR)
Assignee: Samsung SDI Co., Ltd.
H01M4/485H01M4/364H01M4/505H01M4/525H01M4/58H01M4/5825H01M10/052
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Quick Facts
Patent No.
US 10,305,100
App. No.
13/489,566
Granted
May 28, 2019
Kind
B2
Abstract

A composite cathode active material including an overlithiated metal oxide having a layered structure, a material having an olivine structure, and one or more of: an inorganic material, and nitrogen atoms doped in the material having an olivine structure. The inorganic material includes a nitride or carbide of a non-transition metal. The composite cathode active material may be included in a cathode, and the cathode may be included in a lithium battery.

Claims (35)

1. A composite cathode active material, comprising:

an overlithiated metal oxide represented by Chemical Formula 1; and

a material having an olivine structure;

wherein the material having an olivine structure includes a coating layer including an inorganic material formed thereon, or the material having an olivine structure is doped with an inorganic material,

wherein the inorganic material includes a nitride or carbide of a non-transition metal,

Li[Li x Me y ]O 2+d ,  <Chemical Formula 1>

where x+y=1, 0<x<1, 0≤d≤0.1, and Me is one or more selected from the group of Mn, V, Cr, Fe, Co, Ni, Zr, Re, Al, B, Ge, Ru, Sn, Ti, Nb, Mo, and Pt,

wherein the overlithiated metal oxide is a solid solution of LiMe′O 3 and LiMe″O 2 ,

Me′ is one or more selected from the group of Mn, Zr and Ti, and

Me″ is one or more selected from the group of Ni, Co, Mn, Cr, Fe, V, Al, Mg and Ti.

2. The composite cathode active material as claimed in claim 1 , wherein a content of the overlithiated metal oxide is in a range of about 5 wt % to about 95 wt % of a total weight of the composite cathode active material.

3. The composite cathode active material as claimed in claim 2 , wherein the content of the overlithiated metal oxide is in a range of about 40 wt % to about 60 wt % of the total weight of the composite cathode active material.

4. The composite cathode active material as claimed in claim 1 , wherein the overlithiated metal oxide is represented by Chemical Formula 2:

Li[Li x Ni a Co b Mn c ]O 2+d ,  <Chemical Formula 2>

where x+a+b+c=1, 0<x<1, 0 a<1, 0<b<1, 0<c<1, and 0≤d≤0.1.

5. The composite cathode active material as claimed in claim 1 , wherein the material having an olivine structure includes a lithium metal oxide represented by Chemical Formula 3:

Li x M y M′ z PO 4-d X d ,  <Chemical Formula 3>

where 0.9≤x≤1.1, 0≤y≤1, 0≤z≤1, 1.9≤x+y+z≤2.1, 0≤d≤0.2, M is one or more of Fe, Mn, Ni, and Co, M′ is one or more of Mg, Ca, Sr, Ba, Ti, Zr, Nb, Mo, W, Zn, Al, and Si, and X is one or more of S and F.

6. The composite cathode active material as claimed in claim 1 , wherein the material having an olivine structure includes one or more of LiFePO 4 , LiFe 1-a Mn a PO 4 (0<a<1), and LiMnPO 4 .

7. The composite cathode active material as claimed in claim 1 , wherein the material having an olivine structure includes a metal with an oxidation number of +2 and a metal with an oxidation number of +3, and a content of the metal with an oxidation number of +3 in the material having an olivine structure is about 5 wt % or less of a total content of the metal with an oxidation number of +2 and the metal with an oxidation number of +3 in the material having an olivine structure.

8. The composite cathode active material as claimed in claim 1 , wherein the material having an olivine structure exhibits a nitrogen peak having a binding energy range of about 398 eV to about 400 eV and an oxygen peak having a binding energy range of about 530 eV to about 534 eV in an X-ray photoelectron spectrum, and a ratio of an area of the nitrogen peak to an area of the oxygen peak is about 1:100 or more.

9. The composite cathode active material as claimed in claim 8 , wherein the ratio of the area of the nitrogen peak to the area of the oxygen peak is about 1:100 to about 20:100.

10. The composite cathode active material as claimed in claim 1 , wherein the material having an olivine structure exhibits a nitrogen peak having a binding energy range of about 398 eV to about 400 eV and a phosphorus peak having a binding energy range of about 132 eV to about 136 eV in an X-ray photoelectron spectrum, and a ratio of an area of the nitrogen peak to an area of the phosphorus peak is about 1:100 or more.

11. The composite cathode active material as claimed in claim 10 , wherein the ratio of the area of the nitrogen peak to the area of the phosphorus peak is about 1:100 to about 30:100.

12. The composite cathode active material as claimed in claim 1 , wherein the material having an olivine structure exhibits a nitrogen peak having a binding energy range of about 396 eV to about 398 eV.

13. The composite cathode active material as claimed in claim 1 , further comprising a coating layer including conductive carbon formed on the material having an olivine structure.

14. The composite cathode active material as claimed in claim 1 , wherein the inorganic material is one or more of boron nitride (BN) and boron carbide (B 4 C).

15. The composite cathode active material as claimed in claim 1 , wherein the inorganic material includes one or more of amorphous boron nitride, boron nitride having a cubic crystal structure, boron nitride having a hexagonal crystal structure, and boron nitride having a wurtzite crystal structure.

16. The composite cathode active material as claimed in claim 1 , wherein the inorganic material has one or more forms of a nanoparticle, a nanofiber, a nanomesh, and a nanotube.

17. The composite cathode active material as claimed in claim 1 , wherein the inorganic material has a Mohs hardness higher than a Mohs hardness of the material having an olivine structure.

18. The composite cathode active material as claimed in claim 1 , wherein the inorganic material has a Mohs hardness of about 1 or more.

19. The composite cathode active material as claimed in claim 1 , wherein the inorganic material has an electrical conductivity lower than an electrical conductivity of amorphous carbon.

20. The composite cathode active material as claimed in claim 1 , wherein the inorganic material has an electrical conductivity of about 10 −1 S/cm or less.

21. A cathode including the cathode active material as claimed in claim 1 .

22. A lithium battery including the cathode as claimed in claim 21 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2015
From: SAMSUNG FINE CHEMICALS CO., LTD
To: SAMSUNG SDI CO., LTD
Reel/Frame 036599/0620 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2013
From: SAMSUNG CORNING PRECISION MATERIALS CO., LTD.
To: SAMSUNG FINE CHEMICALS CO., LTD.
Reel/Frame 030848/0183 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2012
From: KIM, SO-YEON; PARK, KYU-SUNG; CHOI, YOUNG-MIN; CHOI, WON-CHANG; SONG, MIN-SANG; KIM, GUE-SUNG; KIM, RYOUNG-HEE
To: SAMSUNG SDI CO., LTD.; SAMSUNG CORNING PRECISION MATERIALS CO., LTD.
Reel/Frame 028326/0774 →
Priority Claims (1)
KR 10-2011-0093645 · Sep 16, 2011 · national
Continuity (1)
Related Publication 20130071753A1 · Mar 21, 2013
Cited By (1)
US 12,531,242