Tooth-profile management system for shaving-cutter grinding machine
A personal computer has correction coefficients (α) for tooth-profile error correction and correction coefficients (β) for meshing position correction which are set for each number of times a shaving cutter is sharpened, and for each cutter feature of the shaving cutter. Target tooth-profile data (Do), tooth-profile error data (ΔD) which is the difference between the target tooth-profile data (Do) and measured tooth-profile data (Dm), and the correction coefficient (α) and the correction coefficient (β) captured in correspondence with the number of times sharpening is performed, and the cutter features are applied to an equation Dcc=Do+α·ΔD+β to find aimed tooth-profile data (Dcc). Shaving-cutter tooth-profile data (ds) is found from the aimed tooth-profile data (Dcc). Thus, the shaving cutter can be sharpened appropriately even when the outer diameter and tooth thickness of the shaving cutter are reduced by sharpening the shaving cutter.
1. A tooth-profile management system for a shaving-cutter grinding machine in which a shaving cutter is ground with a grindstone to sharpen the shaving cutter, and a grindstone surface of the grindstone is dressed by a dresser device to form a grindstone surface shape of the grindstone, comprising:
a computing unit having
a tooth-profile error computing function of finding tooth-profile error data (ΔD) which is a difference between measured tooth-profile data (Dm) showing a measured tooth profile and obtained by measuring a gear shaved by the shaving cutter, and target tooth-profile data (Do) showing a target tooth profile of the gear,
an aimed tooth-profile computing function of finding aimed tooth-profile data (Dcc) by applying the target tooth-profile data (Do) and the tooth-profile error data (ΔD) to a predetermined computing equation containing correction coefficients, and
a shaving-cutter tooth-profile computing function of finding shaving-cutter tooth-profile data (ds) showing a tooth profile of the shaving cutter being a tooth profile to which a tooth profile of the gear specified by the aimed tooth-profile data (Dcc) has been transferred; and
control means for controlling dressing of the grindstone by the dresser device such that the grindstone has a grindstone surface shape to which the tooth profile of the shaving cutter specified by the shaving-cutter tooth-profile data (ds) has been transferred,
wherein the computing unit has databases in which correction coefficients (α) for tooth-profile error correction for adjusting the tooth-profile error data (ΔD) in consideration of an outer diameter and a tooth thickness of the shaving cutter decreasing in accordance with sharpening, and correction coefficients (β) for meshing position correction for adjusting a meshing position of the shaving cutter and the gear in consideration of the outer diameter and the tooth thickness of the shaving cutter decreasing in accordance with sharpening are set for each number of times the shaving cutter is sharpened, the databases being set for each of cutter features of the shaving cutter, and
when finding the aimed tooth-profile data (Dcc), the computing unit captures the correction coefficient (α) and the correction coefficient (β) conformed to the number of times the shaving cutter is sharpened, from the database having the cutter features corresponding to the cutter features of the shaving cutter to be sharpened by the shaving-cutter grinding machine, and performs a computation using the captured correction coefficient (α) and correction coefficient (β).
2. The tooth-profile management system for a shaving-cutter grinding machine according to claim 1 , wherein
the computing unit applies the target tooth-profile data (Do), the tooth-profile error data (ΔD), and the captured correction coefficient (α) and correction coefficient (β) to the following equation to find the aimed tooth-profile data (Dcc):
Dcc=Do+α·ΔD+β.
3. The tooth-profile management system for a shaving-cutter grinding machine according to claim 1 , wherein
for the shaving cutter having new cutter features which are not the cutter features set in the databases, the computing unit performs computations, while learning, based on the databases having the already set cutter features to find a database for the new cutter features, and sets it.
4. The tooth-profile management system for a shaving-cutter grinding machine according to claim 2 , wherein
for the shaving cutter having new cutter features which are not the cutter features set in the databases, the computing unit performs computations, while learning, based on the databases having the already set cutter features to find a database for the new cutter features, and sets it.