Gear shaping machine
The vertical movement cycle and trajectory inclination angle of a cutter are switched so that when a main spindle is moving downward, a head is moved to position the cutter at a machining location, and the cutter is lowered rectilinearly; that when the main spindle is moving upward, the head is moved to position the cutter at a withdrawal location; that, when an external gear is to be generated by cutting, relieving means for rectilinearly raising the cutter cause the machining location to be positioned on one radial side of the cutter and move the cutter downward parallel to the axis of a workpiece; and that when an internal gear is to be generated by cutting, said relieving means cause the machining location to be positioned on the other radial side of the cutter and move the cutter downward parallel to the axis of the workpiece.
1. A gear shaping machine configured to manufacture a gear through generating cutting of external teeth and internal teeth in a workpiece by means of a pinion cutter, the gear shaping machine comprising:
a main spindle, to a distal end of which the pinion cutter is attached;
a cutter head on which the main spindle is rotatably and vertically movably supported with a distal side of the main spindle projected from a distal side of the cutter head, and which is pivotally supported at a proximal side thereof;
rotationally driving means for rotationally driving the main spindle;
vertically moving means for vertically moving the main spindle; and
relieving means for, during downward movement of the main spindle, swinging the distal side of the cutter head in such a way that the pinion cutter is located at a machining position at which the pinion cutter contacts the workpiece, and moving the pinion cutter straightly downward, and, during upward movement of the main spindle, swinging the distal side of the cutter head in such a way that the pinion cutter is located at a relieved position away from the workpiece, and moving the pinion cutter straightly upward, wherein
the relieving means switches a cycle of the vertical movement of the pinion cutter and an inclination angle of a path of the movement of the pinion cutter with respect to an axis of the workpiece in such a way that, in a case of generating cutting of external teeth in the workpiece, the machining position is located at one side in a radial direction of the pinion cutter and the pinion cutter is moved downward in parallel with the axis of the workpiece, and, in a case of generating cutting of internal teeth in the workpiece, the machining position is located at the other side in the radial direction of the pinion cutter and the pinion cutter is moved downward in parallel with the axis of the workpiece,
the relieving means includes
a cam provided rotatably and having a cam surface with a predetermined profile,
a lever pivotally supported in such a way that one side thereof is swingable and the other side thereof is always in contact with the cam surface of the cam, and
a swing unit one side of which is pivotally coupled to the cutter head and configured to be positioned and fixed to any one of two positions at one and the other sides in a pivoting direction, while the other side of which is pivotally coupled to the one side of the lever, and
the swing unit includes
an arm one side of which is pivotally coupled to the cutter head while the other side of which is positionable and fixable to any one of the two positions at the one and the other sides in the pivoting direction, and
a rod one side of which is pivotally coupled to the other side of the arm while the other side of which is pivotally coupled to the one side of the lever.