Decorated beverage can tabs
A decorated tab for a beverage container has a lift end, a nose end, and central webbing. An enclosed portion of the central webbing has a coating. A symbol is located on the enclosed region which is created by selective removal of the coating by a laser ablation. The symbol has a boundary profile defining a perimeter of the symbol generated by a continuous, uninterrupted vectorized laser dot pattern defining regions of ablated coating. The symbol has an interior portion generated by a plurality of pulsed rasterized laser dots defining further regions of ablated coating.
1. A decorated tab for a beverage container comprising:
a lift end;
a nose end for contacting a tear panel on a beverage can lid opposite the lift end;
a central webbing between the lift end and the nose end comprising an enclosed region;
a coating on the central webbing; and
a symbol on the enclosed region created by selective removal of the coating by a laser ablation, the symbol comprising:
a first boundary profile defining a perimeter of the symbol comprising a first continuous, uninterrupted vectorized laser dot pattern defining regions of ablated coating; and
an interior portion comprising a plurality of pulsed rasterized laser dots defining further regions of ablated coating, wherein the plurality of pulsed rasterized dots of the interior portion comprises a first pulsed dot having an area greater than a second dot of the vectorized laser dot pattern of the boundary profile.
2. The decorated tab of claim 1 wherein the second dot of the vectorised laser dot pattern comprises a second pulsed dot.
3. The decorated tab of claim 1 further comprising:
a second boundary profile defining an incremental decrease in a thickness of the coating relative to a thickness of the coating in the first boundary layer.
4. The decorated tab of claim 3 wherein the incremental decrease in the thickness of the coating in the second boundary profile forms a gradient of a layer of the coating.
5. The decorated tab of claim 3 wherein the incremental decrease in the thickness of the coating in the second boundary profile forms a step-wise decrease a layer of the coating.
6. The decorated tab of claim 3 wherein the coating comprises a plurality of successive layers and the incremental decrease in the thickness of the coating allows a lower layer to be at least partially visible along the second boundary profile.
7. The decorated tab of claim 3 wherein a combination of the first boundary profile and the second boundary profile results in a visual three dimensional effect of the symbol.
8. The decorated tab of claim 3 wherein the second boundary profile comprises a second continuous, uninterrupted vectorized laser dot pattern defining regions of ablated coating.
9. A method for decorating a tab for a beverage container comprising the steps of:
providing a source of a laser beam;
providing a tab stock of an aluminum alloy coated with a first layer of an opaque colored epoxy;
generating a laser beam;
providing a vector data set corresponding to an outline of a predetermined symbol;
providing a raster data set corresponding to an interior region of the predetermined symbol;
directing the laser beam having a first laser dot size at the tab stock according to the vector data set to remove portions of the first layer to produce the outline of the predetermined symbol on the tab stock; and
directing the laser beam having a second laser dot size at the tab stock according to the raster data set to remove portions of the first layer to produce the interior of the predetermined symbol on the tab stock wherein the first laser dot size has a smaller area relative to the second laser dot size.
10. A decorated tab for a beverage container comprising:
a lift end;
a nose end for contacting a tear panel on a beverage can lid opposite the lift end;
a central webbing between the lift end and the nose end comprising an enclosed region;
a coating on the central webbing; and
a symbol on the enclosed region created by selective removal of the coating by a laser ablation, the symbol comprising:
a first boundary profile defining a perimeter of the symbol comprising a first continuous, uninterrupted vectorized laser dot pattern defining regions of ablated coating; and
an interior portion comprising a plurality of pulsed rasterized laser dots defining further regions of ablated coating wherein the plurality of pulsed rasterized laser dots comprises a first set of pulsed rasterized laser dots having a size greater than a second set of pulsed rasterized laser dots.