IP Library Granted Patent US 9,006,084
Granted Patent B2
US 9,006,084 · App. 13/507,210 · Granted Apr 14, 2015

Method of preparing semiconductor layer including cavities

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Quick Facts
Patent No.
US 9,006,084
App. No.
13/507,210
Granted
Apr 14, 2015
Kind
B2
Abstract

A method of fabricating a semiconductor substrate, includes forming a first semiconductor layer on a substrate, forming a metallic material layer on the first semiconductor layer, forming a second semiconductor layer on the first semiconductor layer and the metallic material layer, etching the substrate using a solution to remove the metallic material layer and a portion of the first semiconductor layer, and forming a cavity in the first semiconductor layer under where the metallic material layer was removed.

Claims (18)

1. A method of fabricating a light emitting device using a recycled substrate, the method comprising:

forming a plurality of compound semiconductor layers on a first substrate, the compound semiconductor layers comprising a first semiconductor layer;

forming a patterned layer on the first semiconductor layer, the patterned layer comprising a metallic layer;

forming a second semiconductor layer on the first semiconductor layer, wherein a plurality of cavities are formed in the first semiconductor layer while forming the second semiconductor layer;

depositing a second substrate on the plurality of compound semiconductor layers, after forming the plurality of compound semiconductor layers on the first substrate;

separating the first substrate from the plurality of compound semiconductor layers at the first semiconductor layer, thereby exposing a first surface of the first semiconductor layer; and

removing the first semiconductor layer,

wherein separating the first substrate from the plurality of compound semiconductor layers comprises:

etching both the first semiconductor layer, to increase the volume of each of the plurality of the cavities, and at least a part of the patterned layer, using a chemical solution, before removing the first semiconductor layer.

2. The method of claim 1 , wherein etching comprises etching a part of the first semiconductor layer using a chemical solution.

3. The method of claim 1 , wherein the chemical solution comprises at least one of HF, NaOH, and KOH.

4. The method of claim 1 , wherein the first substrate comprises GaN.

5. The method of claim 1 , wherein the plurality of compound semiconductor layers comprises Ga and N.

6. The method of claim 1 , wherein the first semiconductor layer comprises a different material from the second semiconductor layer.

7. The method of claim 1 , wherein the second semiconductor layer is formed at over 1000 degrees Celsius.

8. The method of claim 1 , wherein a distance between a center of a cavity of the plurality of cavities and the first substrate is less than a distance between the edge of the cavity and the first substrate.

9. The method of claim 1 , wherein the second substrate is disposed on a second side of the plurality of compound semiconductor layers opposite to the first substrate.

10. The method of claim 1 , wherein the first substrate is a recycled substrate, the plurality of compound semiconductor layers being formed on the recycled first substrate.

Assignments (1)
CHANGE OF NAME Recorded Apr 21, 2014
From: SEOUL OPTO DEVICE CO., LTD
To: SEOUL VIOSYS CO., LTD
Reel/Frame 032723/0126 →