Magnetic absolute encoder and motor
A magnetic absolute encoder includes: a board-holding assembly mounted to a motor case assembly side; and a flexible printed wiring board which is held, by the board-holding assembly, in the shape of a loop surrounding multipolar and bipolar ring magnets. On the flexible printed wiring board, multipolar-side hall elements and bipolar-side hall elements are mounted and a wiring pattern relating to the hall elements are printed. The assembling work and wiring work of the magnetic absolute encoder provided with a multipolar magnetic encoder and a bipolar magnetic encoder can be performed simply in a short time.
1. A magnetic absolute encoder comprising:
a bipolar magnet in which a circular external peripheral surface thereof is a bipolar magnetized surface;
a bipolar-side first magnetic detection element and a bipolar-side second magnetic detection element for obtaining detection signals that differ 90 degrees in phase in accompaniment with rotation of the bipolar magnet;
a multipolar magnet in which a circular external peripheral surface thereof is a multipolar magnetized surface of four or more poles, the multipolar magnet being adjacently arranged in a coaxial state in relation to the bipolar magnet;
a multipolar-side first magnetic detection element and a multipolar-side second magnetic detection element that are used for obtaining detection signals that differ 90 degrees in phase in accompaniment with rotation of the multipolar magnet;
a flexible printed-wiring board on which the bipolar-side first magnetic detection element, the bipolar-side second magnetic detection element, the multipolar-side first magnetic detection element, and the multipolar-side second magnetic detection element are mounted; and
an annular board-holding part arranged in a coaxial state in relation to the bipolar magnet, wherein
the board-holding part holds the flexible printed-wiring board in a loop shape so as to surround the bipolar magnet and the multipolar magnet, and
the bipolar-side first magnetic detection element and the bipolar-side second magnetic detection element face the bipolar magnetized surface of the bipolar magnet at a fixed interval, and the multipolar-side first magnetic detection element and the multipolar-side second magnetic detection element face the multipolar magnetized surface of the multipolar magnet at a fixed interval, and wherein
the board-holding part is provided with an annular base plate, and first and second board-mounting bases that are arranged at predetermined angular intervals so as to be positioned on a same circle on an annular end surface of the base plate,
the first and second board-mounting bases are provided with first and second board-mounting surfaces, respectively, that face a center of the same circle and that are perpendicular to the annular end surface,
the reverse-side portion of the flexible printed-wiring board is secured to each of the first and second board-mounting surfaces,
the bipolar-side first magnetic detection element and the multipolar-side first magnetic detection element are mounted to a surface of a portion that is secured to the first board-mounting surface of the flexible printed-wiring board, and
the bipolar-side second magnetic detection element and the multipolar-side second magnetic detection element are mounted to a surface of the portion secured to the second board-mounting surface of the flexible printed-wiring board.
2. The magnetic absolute encoder according to claim 1 wherein:
the first and second board-mounting bases are attached to the annular end surface so as to allow movement for a predetermined distance in a circumferential direction of the annular end surface, and secured so as to disallow movement in the circumferential direction after the positioning in the circumferential direction has been adjusted; and
the flexible printed-wiring board is spanned in a slack state between the first and second board-mounting surfaces of the first and second board-mounting bases.
3. The magnetic absolute encoder according to claim 1 further comprising:
a bipolar-side third magnetic detection element used for obtaining a detection signal that is in phase or reverse phase with the bipolar-side first magnetic detection element, and a bipolar-side fourth magnetic detection element for obtaining a detection signal that is in phase or reverse phase with the bipolar-side second magnetic detection element in accompaniment with the rotation of the bipolar magnet; and
a multipolar-side third magnetic detection element for obtaining a detection signal that is in phase or reverse phase with the multipolar-side first magnetic detection element, and a multipolar-side fourth magnetic detection element for obtaining a detection signal that is in phase or reverse phase with the multipolar-side second magnetic detection element in accompaniment with the rotation of the multipolar magnet, wherein
the board-holding part is provided with a third board-mounting base and a fourth board-mounting base in addition to the first and second board-mounting bases and the first, second, third, and fourth board-mounting bases are attached to the annular end surface of the baseboard at 90 degree angular intervals so as to be positioned on the same circle;
the third and fourth board-mounting bases are provided with third and fourth board-mounting surfaces, respectively, that are perpendicular to the annular end surface facing the center of the same circle;
a portion of the reverse side of the flexible printed-wiring board is secured to each of the first, second, third, and fourth board-mounting surfaces;
the bipolar-side third magnetic detection element and the multipolar-side third magnetic detection element are mounted to a surface of the portion that is secured to the third board-mounting surface of the flexible printed-wiring board; and
the bipolar-side fourth magnetic detection element and the multipolar-side fourth magnetic detection element are mounted to the surface of the portion that is secured to the fourth board-mounting surface of the flexible printed-wiring board.
4. The magnetic absolute encoder according to claim 3 , wherein:
the first through fourth board-mounting bases are attached to the annular end surface so as to allow movement for a predetermined distance in the circumferential direction, and secured so as to disallow movement in the circumferential direction after the positioning in the circumferential direction has been adjusted; and
the flexible printed-wiring board are spanned in a slack state between the first and second board-mounting surfaces, between the second and third board-mounting surfaces, and between the third and fourth board-mounting surfaces, respectively.
5. The magnetic absolute encoder according to claim 1 , further comprising:
an arcuate interface wiring board extending to a predetermined angle range about the center of the baseboard is arranged to the outside of the annular end surface of the baseboard;
a board draw-out portion for connecting wires that is drawn out from the edge at a predetermined width is formed on one edge of the flexible printed-wiring board;
the board draw-out portion is folded back from the edge, extended to the outside in the radial direction of the baseboard, and connected to the interface wiring board;
the board draw-out portion is a portion with a low out-of-plane rigidity that can be readily folded back in comparison with other portions of the flexible printed-wiring board; and
a reinforcement layer for preventing a reduction in durability due to the folding back is formed at a base portion of the board draw-out portion.
6. A motor comprising:
a motor rotary shaft;
a motor rotor attached to the motor rotary shaft;
a motor stator arranged in a state surrounding the motor rotor;
an electromagnetic brake for restraining the rotation of the motor rotary shaft, the electromagnetic brake being arranged in a location adjacent a rear side of the motor rotor of the motor rotary shaft; and
a magnetic absolute encoder for detecting a rotational position of the motor rotary shaft, the magnetic absolute encoder being arranged in a location adjacent a rear side of the electromagnetic brake of the motor rotary shaft, wherein
the magnetic absolute encoder is the magnetic absolute encoder according to claim 1 .
7. A motor according to claim 6 , wherein:
a cylindrical motor case is provided, which rotatably supports the motor rotary shaft via a front-side bearing and a rear-side bearing;
the rear-side bearing being arranged in a location between the electromagnetic brake of the motor rotary shaft and the magnetic absolute encoder; and
the baseboard of the magnetic absolute encoder functioning as a bearing cap that is in contact from the rear of the center axis line of the motor in relation to the rear-side bearing.