IP Library › Granted Patent US 8,993,164
Granted Patent B2
US 8,993,164 · App. 13/513,045 · Granted Mar 31, 2015

Support for catalyst supporting, carrier with supported catalyst, electrode, and battery

Inventors: Erina Matsuzaka (Chiba, JP); Takeaki Kishimoto (Funabashi, JP); Jun-ichi Ozaki (Kiryu, JP)
Assignees: Nisshinbo Holdings Inc.; National University Corporation Gunma University
H01M4/9083B82Y30/00H01M4/9008Y02E60/50H01M4/663H01M4/926C01B31/04
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Quick Facts
Patent No.
US 8,993,164
App. No.
13/513,045
Granted
Mar 31, 2015
Kind
B2
Abstract

A support for carrying a catalyst is obtained by carbonizing raw materials containing a nitrogen-containing organic substance and a metal. The support for carrying a catalyst may have a peak at a diffraction angle of around 26° in an X-ray diffraction pattern, the peak including 20 to 45% of a graphite-like structure component and 55 to 80% of an amorphous component. In addition, the support for carrying a catalyst may have an intensity ratio of a band at 1,360 cm −1 to a band at 1,580 cm −1 (I 1,360 /I 1,580 ) in a Raman spectrum of 0.3 or more and 1.0 or less. In addition, the support for carrying a catalyst may be obtained by carbonizing the raw materials to obtain a carbonized material, subjecting the carbonized material to a metal removal treatment, and subjecting the resultant to a heat treatment.

Claims (26)

1. A support for carrying a catalyst, comprising a carbonized material containing nitrogen atoms and a metal,

wherein the support has a catalyst-supporting performance such that when the support is loaded with 10 wt % of a platinum catalyst with respect to the support, the platinum catalyst is retained on the support in a proportion of at least 6.7 wt % and not more than 10 wt % with respect to the support after subjecting the support to the refluxing, washing, filtering, drying and then reducing steps.

2. The support for carrying a catalyst according to claim 1 , wherein the support has a peak at a diffraction angle of around 26° in an X-ray diffraction pattern, the peak comprising 20 to 45% of a graphite-like structure component and 55 to 80% of an amorphous component.

3. The support for carrying a catalyst according to claim 1 , wherein the support has an intensity ratio of a band at 1,360 cm −1 to a band at 1,580 cm −1 (I 1,360 /I 1,580 ) in a Raman spectrum of 0.3 or more and 0.8 or less.

4. The support for carrying a catalyst according to claim 1 , wherein the carbonized material is obtained by carbonizing raw materials containing a nitrogen-containing organic substance and a metal to obtain a carbonized material, subjecting the carbonized material to a metal removal treatment, and then subjecting the resultant carbonized material to a heat treatment at a temperature of 300° C. or more.

5. The support for carrying a catalyst according to claim 1 , wherein the metal is a transition metal.

6. A carrier with supported catalyst, comprising:

a support of carbonized material containing nitrogen atoms and a metal; and

a noble metal catalyst that is carried by the support,

wherein the carrier with supported catalyst has a ratio of a current value upon application of 1.5 V in a 50th cycle to a current value upon application of 1.5 V in a fifth cycle of 95% or more in a case of performing a cycle of sweeping a potential in a range of 0 to 1.6 V continuously 50 times in cyclic voltammetry.

7. An electrode, comprising the carrier with supported catalyst according to claim 6 .

8. A fuel cell comprising the electrode according to claim 7 .

9. The carrier with supported catalyst according to claim 6 , wherein the support has a peak at a diffraction angle of around 26° in an X-ray diffraction pattern, the peak comprising 30 to 40% of a graphite-like structure component and 60 to 70% of an amorphous component.

10. The carrier with supported catalyst according to claim 6 , wherein the support has an intensity ratio of a band at 1,360 μm −1 to a band at 1,580 cm −1 (I 1,360 /I 1,580 ) in a Raman spectrum of 0.3 or more and 1.0 or less.

11. The carrier with supported catalyst according to claim 6 , wherein the carbonized material of the support is obtained by carbonizing raw materials containing a nitrogen-containing organic substance and a metal to obtain a carbonized material, subjecting the carbonized material to a metal removal treatment, and then subjecting the resultant carbonized material to a heat treatment at a temperature of 300° C. or more.

12. The support for carrying a catalyst according to claim 6 , wherein the metal is a transition metal.

13. A carried with supported catalyst, comprising:

a support for carrying a catalyst which is obtained by carbonizing raw materials containing a nitrogen-containing organic substance and a metal; and

a noble metal catalyst, which is carried by the support for carrying catalyst;

wherein the support has a catalyst-supporting performance such that when the support is loaded with 10 wt % of a platinum catalyst with respect to the support, the platinum catalyst is retained on the support in a proportion of at least 6.7 wt % and not more than 10 wt % with respect to the support after subjecting the support to fluxing, washing, filtering, drying, and then reducing steps.

14. The support for carrying a catalyst according to claim 1 , wherein the support for carrying a catalyst has a peak at a diffraction angle of around 26° in an X-ray diffraction pattern, the peak comprising 30 to 40% of a graphite-like structure component and 60 to 70% of an amorphous component.

15. The support for carrying a catalyst according to claim 1 , wherein the support for carrying a catalyst has an intensity ratio of a band at 1,360 cm −1 to a band at 1,580 cm −1 (I 1,360 /I 1,580 ) in a Raman spectrum of 0.3 or more and 1.0 or less.

16. The support for carrying a catalyst according to claim 3 , wherein the support has a carbon structure having structural disorder and defects.

17. The carrier with supported catalyst according to claim 10 , wherein the support has a carbon structure having structural disorder and defects.

18. The carrier with supported catalyst according to claim 6 , wherein the support is not carried on an electrode base material.

19. The carrier with supported catalyst according to claim 13 , wherein the support is not carried on an electrode base material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2012
From: MATSUZAKA, ERINA; KISHIMOTO, TAKEAKI; OZAKI, JUN-ICHI
To: NISSHINBO HOLDINGS INC.; NATIONAL UNIVERSITY CORPORATION GUNMA UNIVERSITY
Reel/Frame 028332/0407 →
Priority Claims (1)
JP 2009-277825 · Dec 7, 2009 · national
Continuity (1)
Related Publication 20120231338A1 · Sep 13, 2012