Method for making low density polyurethane foam for sound and vibration absorption
Flexible polyurethane foams that function well in noise and vibration absorption applications are made from a mixture of polyether polyols oxides that each has a hydroxyl equivalent weight of from 1200 to 3000 and at least 70% primary hydroxyl groups. From 5 to 80% by weight of the ethylene oxide-capped polypropylene oxides are nominally difunctional, from 0.5 to 20% by weight of the ethylene oxide-capped polypropylene oxides have a nominal functionality of four or higher, and the balance of the ethylene oxide-capped polypropylene oxides, but not less than 1.5% by weight thereof, are nominally trifunctional.
1. A process for preparing a polyurethane, comprising blending a mixture of ethylene oxide-capped polypropylene oxides with a polyisocyanate and subjecting the resulting blend to conditions sufficient to cure the blend to form a resilient, flexible polyurethane foam wherein the mixture of ethylene oxide-capped polypropylene oxides each has a hydroxyl equivalent weight of from 1700 to 2200 and containing at least 70% primary hydroxyl groups, wherein from 5 to 80% by weight of the ethylene oxide-capped polypropylene oxides are nominally difunctional, from 1 to 5% by weight of the ethylene oxide-capped polypropylene oxides have a nominal functionality from 6 to 8, and from 10 to 94.5% by weight of the ethylene oxide-capped polypropylene oxides, are nominally trifunctional.
2. A process for preparing a resilient, flexible polyurethane foam comprising blending a mixture of ethylene oxide-capped polypropylene oxides with a polyisocyanate in the presence of from 4 to 7 parts by weight of water per 100 parts by weight of the ethylene oxide-capped polypropylene oxides and subjecting the resulting blend to conditions sufficient to cure the blend to form a resilient, flexible polyurethane foam wherein the mixture of ethylene oxide-capped polypropylene oxides each has a hydroxyl equivalent weight of from 1700 to 2200 and containing at least 70% primary hydroxyl groups, wherein from 5 to 80% by weight of the ethylene oxide-capped polypropylene oxides are nominally difunctional, from 1 to 5% by weight of the ethylene oxide-capped polypropylene oxides have a nominal functionality from 6 to 8, and from 10 to 94.5% by weight of the ethylene oxide-capped polypropylene oxides, are nominally trifunctional.
3. The process of claim 2 wherein the resilient, flexible polyurethane foam has a density of from 36 to 42 kg/m 3 .