IP Library Patent Application 13544015
Patent Application
App. No. 13/544,015

ELECTRIC WIRE

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Quick Facts
Patent No.
US None
App. No.
13/544,015
Abstract

An electric wire of the present invention includes: (a) a conductive wire divided into a plurality of regions by a first insulating film extending in a longitudinal direction; (b) a second insulating film that coats a longitudinal periphery of the conductive wire; and (c) a conductive pipe that surrounds, without any space, the conductive wire in the longitudinal direction while sandwiching the second insulating film. Each of the divided regions of the conductive wire has a minor axis less than twice as large as a skin thickness at a working frequency. A wall thickness of the conductive pipe is smaller than the skin thickness at the working frequency.

Claims (20)

1 . An electric wire, comprising:

a conductive wire divided into a plurality of regions by a first insulating film extending in a longitudinal direction;

a second insulating film that coats a longitudinal periphery of the conductive wire; and

a conductive pipe that surrounds, without any space, the conductive wire in the longitudinal direction while sandwiching the second insulating film.

2 . The electric wire according to claim 1 , wherein each of the plurality of divided regions of the conductive wire has a minor axis less than twice as large as a skin thickness at a working frequency, and a wall thickness of the conductive pipe is smaller than the skin thickness at the working frequency.

3 . The electric wire according to claim 1 , having an insulating film on an outer surface of the conductive pipe.

4 . The electric wire according to claim 2 , having an insulating film on the outer surface of the conductive pipe.

5 . The electric wire according to claim 1 , wherein a cross-sectional outer shape of the conductive pipe is a circle, a rectangle or a hexagon.

6 . The electric wire according to claim 2 , wherein a cross-sectional outer shape of the conductive pipe is a circle, a rectangle or a hexagon.

7 . The electric wire according to claim 1 , wherein each material of the conductive wire and the conductive pipe is any one of copper, a copper alloy, aluminum and an aluminum alloy, or a combination of those.

8 . The electric wire according to claim 2 , wherein each material of the conductive wire and the conductive pipe is any one of copper, a copper alloy, aluminum and an aluminum alloy, or a combination of those.

9 . A method for manufacturing an electric wire, comprising the steps of:

preparing a conductor tape;

preparing a plurality of thin conductive wires whose surfaces are coated by an insulating film;

making directions of the plurality of thin conductive wires uniform and placing the wires on the conductor tape;

rolling the conductor tape and bonding a longitudinal end surface of the conductor tape to give a conductive pipe, and accommodating the plurality of thin conductive wires inside the conductive pipe; and

integrating the plurality of thin conductive wires and the conductive pipe, forming a conductive wire having a plurality of regions divided by a first insulating film, while simultaneously surrounding the conductive wire in a longitudinal direction without any space by means of the conductive pipe via a second insulating film.

10 . The method according to claim 9 , further comprising a step of annealing the integrated conductive pipe and the plurality of conductive wire.

11 . The method according to claim 9 , further comprising a step of coating the outer surface of the conductive pipe by an insulating film.

12 . The method according to claim 10 , further comprising a step of coating the outer surface of the conductive pipe by an insulating film.

Assignments (2)
CHANGE OF NAME Recorded May 3, 2013
From: KYOWA ELECTRIC WIRE CO., LTD.
To: KANZACC CO., LTD.
Reel/Frame 030344/0621 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2012
From: SUGIE, KINYA; HIRAIKE, HIROSHI
To: KYOWA ELECTRIC WIRE CO., LTD.
Reel/Frame 028514/0299 →