Orthopedic fastener device
An orthopedic structure includes a method for making a threaded fastener with thread geometry and leading edge geometry which provides greater precision during installation. Specifically, thread pitch and tooth profiles are independently variable. A leading portion of the fastener advances bone shards forward of the forward of the fastener to reduce insertion torque and prevent the shards from residing in the upstream tooth profile for better retention.
1. An orthopedic fastener formed by: independently modifying tooth height, thickness and spacing, thus altering said fastener's characteristics and capabilities, whereby pitch and major and minor tooth thread diameters are independently variable to facilitate matching fastener thread profiles with corresponding bone tooth profiles as a function of bone density and site of fastener deployment to improve fastener purchase and increase resistance to pull out forces,
providing a concave spiral chip cutting flute at a distal end thereof, said chip cutting flute having cutting edges and a leading edge defining a cutting thread pattern disposed on said distal end and spiraling helically in a direction opposite from a thread pattern disposed on a remainder of the fastener, said thread pattern disposed on said remainder of the fastener defining a substantially non cutting, interlocking thread pattern, wherein the cutting edges incrementally shave bone shards away and the leading edge pushes the bone shards forward into a predrilled hole when the orthopedic fastener is rotated in the direction of the thread pattern
whereby said cutting flute forms the interlocking thread pattern in the bone thereby reducing friction upon fastener insertion and minimizing heat buildup while providing greater sensitivity during fastener installation, reducing installation torque,
disposing the interlocking thread pattern spirally along the fastener, interrupted by a substantially cylindrical fastener shaft such that said fastener shaft defines a cylindrical wall spiraling along a length of said fastener and interrupted by said interlocking thread pattern,
whereby said interlocking pattern and shaft retard toggling of the fastener and minimizes radial forces while resisting multidirectional forces and bending moments which otherwise could cause fastener upheaval,
providing an abutment surface adjacent a proximal end of said fastener, defining an impediment to further fastener advancement and means to induce clamping of said fastener in an orthopedic environment,
forming an interference fit adjacent a proximal end of said fastener, defining an impediment to further fastener advancement and means to induce clamping of the fastener in an orthopedic environment.
2. The orthopedic fastener on claim 1 , wherein the concave spiral chip cutting flute is angled approximately 45 degrees relative to a long axis of the fastener.