Method for producing an electric interface and interface
View Patent ↗A method for the production of a multi-polar shielded electric interface, particularly a plug-in connection, such as a plug, a socket, a Y-part, a T-part, or the like comprising at least one cable ( 2 ) connected thereto with a shielding ( 1 ), the interface comprising electric contacts ( 4 ) and with the cable ( 2 ) with the electric contacts ( 4 ) comprising conductors ( 3 ) to be connected and a shielding ( 1 ) surrounding the conductors ( 3 ), to be guided from the cable ( 2 ) to the interface, wherein to form a shielding element ( 6 ) the shielding ( 1 ) of the cable ( 2 ) and at least an area adjacent to the shielding ( 1 ) around the electric contacts ( 4 ) is coated by injection molding with an electrically conductive composite material, with the shielding element ( 6 ) being distanced from the electric contacts ( 4 ) or an isolating body ( 5 ) being embedded. An interface is produced accordingly.
1. A method for producing a shielded electric interface comprising a plurality of electric contacts, at least one cable comprising a plurality of conductors each in electrical communication with one of the plurality of electric contacts and a shielding surrounding the conductors, the method comprising:
injection molding an electrically isolative material to form an isolating body as interface body, wherein the isolating body is produced by coating the plurality of electric contacts such that at least a portion of each of the plurality of electric contacts is embedded in the isolating body; and
injection molding an electrically conductive composite material in at least one area adjacent the shielding to form a shielding element, wherein the resulting shielding element is in electrical communication with the shielding, and is electrically isolated from the electric contacts by the isolating body positioned therebetween,
wherein the isolating body is coated with the electrically conductive composite material so as to encapsulate each of the plurality of electric contacts embedded in the isolating body further within the coating of the electrically conductive composite material.
2. The method according to claim 1 , wherein the composite material comprises metallic components, and wherein said injection molding the electrically conductive composite material additionally comprises forming a permeable metallic matrix.
3. The method according to claim 1 , wherein the composite material comprises a metal having a melting point less than 200° C.
4. The method according to claim 1 , wherein the composite material comprises a thermoplastic material having a processing temperature between 250° C. and 300° C.
5. The method according to claim 1 , wherein the composite material comprises electrically conductive particles selected from the group consisting of: metallic fibers and metallic pellets.
6. The method according to claim 1 , wherein each of the at least one cable comprises a plurality of wire strands, the method further comprising:
confecting a portion of the wire strands to form the electric contacts.
7. The method according to claim 6 , wherein confecting the wire strands includes a process selected from the group consisting of:
(1) crimping the wire strands to form the electric contacts; and
(2) coating, by injection molding, at least a portion of the wire strands with an electrically conductive material to form the electric contacts.
8. The method according to claim 1 , wherein the injection molding steps comprise integrating one or more functional elements into the interface body, wherein the one or more functional elements are selected from the group consisting of: latching cams and springs.
9. The method according to claim 1 , further comprising the step of: coating an interface body with the electrically conductive composite material by injection molding.
10. The method according to claim 1 , further comprising the step of:
coating at least a portion of the cable and at least a portion of the shielding with an electrically isolating plastic by injection molding.
11. The method according to claim 10 , further comprising the step of:
injection molding a housing such that the shielding element and at least a portion of the cable is positioned within the housing, wherein the housing comprises an electrically isolating plastic.
12. The method according to claim 1 , wherein the shielding element comprises a plurality of areas adjacent the shielding, each of the plurality of areas being injection molded successively.
13. The method according to claim 1 , wherein the shielding element comprises a plurality of areas adjacent the shielding, at least two of the plurality of areas being injection molded simultaneously.
14. The method according to claim 1 , wherein the shielded electric interface is a multi-polar shielded electric interface.
15. A method for producing a shielded electric interface comprising a plurality of electric contacts, at least one cable comprising a plurality of conductors each in electrical communication with one of the plurality of electric contacts and a shielding surrounding the conductors, the method comprising:
injection molding an electrically isolative material to form an isolating body as interface body, wherein the isolating body is produced by coating the plurality of electric contacts such that at least a portion of each of the plurality of electric contacts is embedded in the isolating body; and
injection molding an electrically conductive composite material in at least one area adjacent the shielding to form a shielding element, wherein the resulting shielding element is in electrical communication with the shielding, and is electrically isolated from the electric contacts by the isolating body positioned therebetween,
wherein:
the isolating body is coated with the electrically conductive composite material so as to encapsulate each of the plurality of electric contacts embedded in the isolating body further within the coating of the electrically conductive composite material; and
the composite material comprises a metal having a melting point less than 200° C.
16. A method for producing a shielded electric interface comprising a plurality of electric contacts, at least one cable comprising a plurality of conductors each in electrical communication with one of the plurality of electric contacts and a shielding surrounding the conductors, the method comprising:
injection molding an electrically isolative material to form an isolating body as interface body, wherein the isolating body is produced by coating the plurality of electric contacts such that at least a portion of each of the plurality of electric contacts is embedded in the isolating body; and
injection molding an electrically conductive composite material in at least one area adjacent the shielding to form a shielding element, wherein the resulting shielding element is in electrical communication with the shielding, and is electrically isolated from the electric contacts by the isolating body positioned therebetween,
wherein:
the isolating body is coated with the electrically conductive composite material so as to encapsulate each of the plurality of electric contacts embedded in the isolating body further within the coating of the electrically conductive composite material; and
the composite material comprises a thermoplastic material having a processing temperature between 250° C. and 300° C.