IP Library Granted Patent US 9,111,712
Granted Patent B2
US 9,111,712 · App. 13/586,449 · Granted Aug 18, 2015

Solid oxide high temperature electrolysis glow discharge cell

Inventor: Todd Foret (The Woodlands, TX)
Assignee: Foret Plasma Labs, LLC
H01J17/26H05H1/24H05H1/34
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Quick Facts
Patent No.
US 9,111,712
App. No.
13/586,449
Granted
Aug 18, 2015
Kind
B2
Abstract

The system includes a glow discharge cell connected to a plasma torch. The glow discharge cell includes an electrically conductive cylindrical vessel having an inlet, an outlet, and a hollow electrode. The hollow electrode has an inlet and outlet. A first insulator seals the first end of the electrically conductive cylindrical vessel around the hollow electrode and maintains a substantially equidistant gap between the electrically conductive cylindrical vessel and the hollow electrode. A non-conductive granular material is disposed within the substantially equidistant gap. The plasma arc torch includes a cylindrical vessel, a tangential inlet connected to the outlet of the electrically conductive vessel of the glow discharge cell, a tangential outlet, an electrode housing connected to the cylindrical vessel such that a first electrode is aligned with a longitudinal axis of the cylindrical vessel and extends into the cylindrical vessel, and a hollow electrode nozzle connected to the cylindrical vessel.

Claims (37)

1. A system for producing a steam from an electrically conductive fluid, the system comprising:

a glow discharge cell comprising:

an electrically conductive cylindrical vessel having a first end and a closed second end, an inlet proximate to the first end, and an outlet centered in the closed second end;

a hollow electrode aligned with a longitudinal axis of the electrically conductive cylindrical vessel and extending at least from the first end into the electrically conductive cylindrical vessel, wherein the hollow electrode has an inlet and an outlet,

a first insulator that seals the first end of the electrically conductive cylindrical vessel around the hollow electrode and maintains a substantially equidistant gap between the electrically conductive cylindrical vessel and the hollow electrode, and

a non-conductive granular material disposed within the substantially equidistant gap, wherein the non-conductive granular material allows the electrically conductive fluid to flow between the electrically conductive cylindrical vessel and the hollow electrode, and the combination of the non-conductive granular material and the electrically conductive fluid prevents electrical arcing between the cylindrical vessel and the hollow electrode during an electric glow discharge;

a fluid source, a pump or a valve connected to the inlet of the electrically conductive cylindrical vessel that provides the electrically conductive fluid to the glow discharge cell;

a DC electrical power supply electrically connected to the glow discharge cell such that the electrically conductive cylindrical vessel is an anode and the hollow electrode is a cathode; and

wherein the hollow electrode heats up during the electric glow discharge and produces the steam from the electrically conductive fluid, and the steam exits through the outlet centered in the closed second end.

2. The system as recited in claim 1 , wherein the non-conductive granular material comprises marbles, ceramic beads, molecular sieve media, sand, limestone, activated carbon, zeolite, zirconium, alumina, rock salt, nut shell or wood chips.

3. The system as recited in claim 1 , wherein the DC electrical power supply operates in a range from 50 to 500 volts DC.

4. The system as recited in claim 1 , wherein the DC electrical power supply operates in a range of 200 to 400 volts DC.

5. The system as recited in claim 1 , wherein the hollow electrode reaches a temperature of at least 500° C. during the electric glow discharge.

6. The system as recited in claim 1 , wherein the hollow electrode reaches a temperature of at least 1000° C. during the electric glow discharge.

7. The system as recited in claim 1 , wherein the hollow electrode reaches a temperature of at least 2000° C. during the electric glow discharge.

8. The system as recited in claim 1 , wherein the electrically conductive fluid comprises water, produced water, wastewater, tailings pond water or black liquor.

9. The system as recited in claim 1 , wherein:

the electrically conductive fluid is created by adding an electrolyte to a fluid; and

the electrolyte comprises baking soda, Nahcolite, lime, sodium chloride, ammonium sulfate, sodium sulfate or carbonic acid.

10. A method for producing a steam from an electrically conductive fluid, the system comprising:

providing a glow discharge cell comprising:

an electrically conductive cylindrical vessel having a first end and a closed second end, an inlet proximate to the first end, and an outlet centered in the closed second end;

a hollow electrode aligned with a longitudinal axis of the electrically conductive cylindrical vessel and extending at least from the first end into the electrically conductive cylindrical vessel, wherein the hollow electrode has an inlet and an outlet,

a first insulator that seals the first end of the electrically conductive cylindrical vessel around the hollow electrode and maintains a substantially equidistant gap between the electrically conductive cylindrical vessel and the hollow electrode, and

a non-conductive granular material disposed within the substantially equidistant gap, wherein the non-conductive granular material allows the electrically conductive fluid to flow between the electrically conductive cylindrical vessel and the hollow electrode, and the combination of the non-conductive granular material and the electrically conductive fluid prevents electrical arcing between the cylindrical vessel and the hollow electrode during an electric glow discharge;

providing the electrically conductive fluid to the inlet of the glow discharge cell; and

supplying a DC electrical voltage to the glow discharge cell such that the electrically conductive cylindrical vessel is an anode, the hollow electrode is a cathode, the hollow electrode heats up during the electric glow discharge and produces the steam from the electrically conductive fluid, and the steam exits through the outlet centered in the closed second end.

11. The method as recited in claim 10 , wherein the electrically conductive fluid is provided using a fluid source, a pump, or a valve connected to the inlet of the glow discharge cell.

12. The method as recited in claim 10 , wherein the non-conductive granular material comprises marbles, ceramic beads, molecular sieve media, sand, limestone, activated carbon, zeolite, zirconium, alumina, rock salt, nut shell or wood chips.

13. The method as recited in claim 10 , wherein the DC electrical voltage is supplied by a DC electrical power supply.

14. The method as recited in claim 13 , wherein the DC electrical power supply operates in a range from 50 to 500 volts DC.

15. The method as recited in claim 13 , wherein the DC electrical power supply operates in a range of 200 to 400 volts DC.

16. The method as recited in claim 10 , wherein the hollow electrode reaches a temperature of at least 500° C. during the electric glow discharge.

17. The method as recited in claim 10 , wherein the hollow electrode reaches a temperature of at least 1000° C. during the electric glow discharge.

18. The method as recited in claim 10 , wherein the hollow electrode reaches a temperature of at least 2000° C. during the electric glow discharge.

19. The method as recited in claim 10 , wherein the electrically conductive fluid comprises water, produced water, wastewater, tailings pond water or black liquor.

20. The method as recited in claim 10 , further comprising the step of creating the electrically conductive fluid by adding an electrolyte to a fluid, wherein the electrolyte comprises baking soda, Nahcolite, lime, sodium chloride, ammonium sulfate, sodium sulfate or carbonic acid.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2012
From: FORET, TODD
To: FORET PLASMA LABS, LLC
Reel/Frame 029268/0861 →
Continuity (7)
Continuation 12371575 · Feb 13, 2009
Continuation In Part 12288170 · Oct 16, 2008
Continuation In Part 12370591 · Feb 12, 2009
Provisional Application 60980443 · Oct 16, 2007
Provisional Application 61027879 · Feb 12, 2008
Provisional Application 61028386 · Feb 13, 2008
Related Publication 20130022338A1 · Jan 24, 2013