IP Library Granted Patent US 9,175,417
Granted Patent B2
US 9,175,417 · App. 13/598,175 · Granted Nov 3, 2015

Method for manufacturing a nitride semiconductor substrate

Inventor: Hajime Fujikura (Tokyo, JP)
Assignee: SCIOCS COMPANY LIMITED
C30B25/00C30B29/406C30B33/00
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Quick Facts
Patent No.
US 9,175,417
App. No.
13/598,175
Granted
Nov 3, 2015
Kind
B2
Abstract

The invention provides a method for manufacturing a nitride semiconductor substrate capable of reducing a cleavage during slicing of the nitride semiconductor single crystal and capable of improving a yield rate of the nitride semiconductor substrate. The method includes growing a nitride semiconductor single crystal on a seed crystal substrate by vapor phase epitaxy; grinding an outer peripheral surface the grown nitride semiconductor single crystal; and slicing the nitride semiconductor single crystal with its outer peripheral surface ground. A grinding amount of the outer peripheral surface of the nitride semiconductor single crystal in the step of grinding is 1.5 mm or more.

Claims (31)

1. A method for manufacturing a nitride semiconductor substrate, comprising:

growing a nitride semiconductor single crystal on a seed crystal substrate made of a nitride semiconductor single crystal by vapor phase epitaxy;

grinding a single crystal outer peripheral surface of the grown nitride semiconductor single crystal; and

slicing the grown nitride semiconductor single crystal with its outer peripheral surface ground,

wherein, after the grinding step, the single crystal outer peripheral surface has a surface roughness RMS of 3 μm or less and wherein a grinding amount of the single crystal outer peripheral surface of the grown nitride semiconductor single crystal is 1.5 mm or more to increase slice yield in the step of slicing.

2. The method for manufacturing a nitride semiconductor substrate according to claim 1 , wherein the nitride semiconductor single crystal, grown in the step of growing, is formed into a cylindrical shape.

3. The method for manufacturing a nitride semiconductor substrate according to claim 2 , wherein a diameter of the cylindrical nitride semiconductor single crystal is 36 mm or more.

4. The method for manufacturing a nitride semiconductor substrate according to claim 1 , wherein a thickness of the nitride semiconductor single crystal is 3 mm or more.

5. A method for manufacturing a nitride semiconductor substrate, comprising:

growing a nitride semiconductor single crystal on a seed crystal substrate by vapor phase epitaxy;

grinding a single crystal outer peripheral surface of the grown nitride semiconductor single crystal; and

slicing the nitride semiconductor single crystal with its outer peripheral surface ground, wherein a grinding amount of the single crystal outer peripheral surface of the grown nitride semiconductor single crystal is 1.5 mm or more, and

wherein, after the grinding step, the single crystal outer peripheral surface has a surface roughness RMS of 3 μm or less.

6. The method for manufacturing a nitride semiconductor substrate according to claim 5 , wherein the nitride semiconductor single crystal is formed into a cylindrical shape.

7. The method for manufacturing a nitride semiconductor substrate according to claim 6 , wherein a diameter of the cylindrical nitride semiconductor single crystal is 36 mm or more.

8. The method for manufacturing a nitride semiconductor substrate according to claim 5 , wherein a thickness of the nitride semiconductor single crystal is 3 mm or more.

9. The method for manufacturing a nitride semiconductor substrate according to claim 1 , wherein the nitride semiconductor single crystal, after grinding, is formed into a shape selected from the group consisting of a cylindrical shape, a truncated cone shape, a prism shape, and a truncated pyramid shape.

10. The method for manufacturing a nitride semiconductor substrate according to claim 5 , wherein the nitride semiconductor single crystal, after grinding, is formed into a shape selected from the group consisting of a cylindrical shape, a truncated cone shape, a prism shape, and a truncated pyramid shape.

11. A method for manufacturing a nitride semiconductor substrate, comprising:

growing a nitride semiconductor single crystal on a seed crystal substrate by vapor phase epitaxy; the nitride semiconductor single crystal grown formed into a cylindrical shape and having a diameter of 36 mm or more;

grinding a single crystal outer peripheral surface of the grown nitride semiconductor single crystal, wherein an entirety of the outer peripheral surface is ground; and

slicing the nitride semiconductor single crystal with its outer peripheral surface ground, wherein a grinding amount of the single crystal outer peripheral surface of the grown nitride semiconductor single crystal is 1.5 mm or more, and

wherein, after the grinding step, the single crystal outer peripheral surface has a surface roughness RMS of 3 μm or less.

12. The method for manufacturing a nitride semiconductor substrate according to claim 11 , wherein a thickness of the nitride semiconductor single crystal is 3 mm or more.

13. The method for manufacturing a nitride semiconductor substrate according to claim 1 , wherein an entirety of the outer peripheral surface of the grown nitride semiconductor single crystal is ground.

14. The method for manufacturing a nitride semiconductor substrate according to claim 5 , wherein an entirety of the outer peripheral surface of the grown nitride semiconductor single crystal is ground.

15. The method for manufacturing a nitride semiconductor substrate according to claim 1 , wherein the grinding in the step of grinding is to a depth of 1.5 mm or more into the grown nitride semiconductor single crystal.

16. The method for manufacturing a nitride semiconductor substrate according to claim 5 , wherein the grinding in the step of grinding is to a depth of 1.5 mm or more into the grown nitride semiconductor single crystal.

17. The method for manufacturing a nitride semiconductor substrate according to claim 11 , wherein the grinding in the step of grinding is to a depth of 1.5 mm or more into the grown nitride semiconductor single crystal.

18. The method for manufacturing a nitride semiconductor substrate according to claim 1 , wherein the nitride semiconductor single crystal, grown in the step of growing, is grown on an N-polar face of the seed crystal substrate and is formed into a reversed, circular truncated cone shape wherein a diameter of the nitride semiconductor single crystal is increased in a growth direction.

19. The method for manufacturing a nitride semiconductor substrate according to claim 5 , wherein the nitride semiconductor single crystal, grown in the step of growing, is grown on an N-polar face of the seed crystal substrate and is formed into a reversed, circular truncated cone shape wherein a diameter of the nitride semiconductor single crystal is increased in a growth direction.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2016
From: SCIOCS COMPANY LIMITED
To: SUMITOMO CHEMICAL COMPANY, LIMITED
Reel/Frame 037524/0275 →
CORPORATE SPLIT AND CONFIRMATORY ASSIGNMENT EFFECTIVE APRIL 1, 2015 Recorded Jul 20, 2015
From: HITACHI METALS, LTD.
To: SCIOCS COMPANY LIMITED
Reel/Frame 036134/0081 →
MERGER Recorded Oct 8, 2014
From: HITACHI CABLE, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 033908/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2012
From: FUJIKURA, HAJIME
To: HITACHI CABLE, LTD.
Reel/Frame 028871/0405 →
Priority Claims (1)
JP 2011-201491 · Sep 15, 2011 · national
Continuity (1)
Related Publication 20130072005A1 · Mar 21, 2013