IP Library Granted Patent US 9,272,239
Granted Patent B2
US 9,272,239 · App. 13/601,670 · Granted Mar 1, 2016

Two-stage gas washing method applying sulfide precipitation and alkaline absorption

Inventors: Jan Wahlström (Porvoo, FI); Juhani Aittamaa (Helsinki, FI); Isto Eilos (Porvoo, FI); Kari I. Keskinen (Helsinki, FI); Jukka Koskinen (Espoo, FI); Marja Tiitta (Porvoo, FI); Heli Vuori (Espoo, FI)
Assignee: NESTE OYJ
B01D53/526C10G2/30C10K1/004C10K1/005C10K1/08C10K1/105C10K1/106C10K1/108C10K1/12C10K1/122C10K3/006C10K3/04B01D2251/404B01D2257/304B01D2257/504C10G2300/1011C10G2300/1022C10G2300/207C10J2300/0916Y02E50/32
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,272,239
App. No.
13/601,670
Granted
Mar 1, 2016
Kind
B2
Abstract

Disclosed is a method relating to hydrocarbon production by gasification of carbonaceous material, for example, a two-stage gas washing method as a part of gas refining. Disclosed is a method for hydrogen sulfide and carbon dioxide removal from synthesis gas produced by gasification. Disclosed is a use of a combination of two chemical wash approaches. The process can be utilized as a part of biomass to liquid (BTL) process.

Claims (37)

1. A method for washing hydrogen sulfide and carbon dioxide from a gas obtainable by gasification of a carbonaceous biomass, the method comprising:

a) contacting the gas with a first absorbent solution comprising transition metal ions in acidic aqueous solution, wherein the transition metal ions include copper, zinc, iron, cobalt or a mixture thereof;

b) binding hydrogen sulfide present in the gas to said first absorbent solution;

c) recovering the gas from step b);

d) contacting the recovered gas from step c) with a second absorbent solution comprising an alkaline absorbent;

e) binding carbon dioxide present in the recovered gas from step c) to said second absorbent solution; and

f) recovering the gas obtained from step e).

2. The method according to claim 1 , wherein the concentration of the transition metal ions in the first absorbent solution is less than about 1000 ppm w , calculated from a weight of the first absorbent solution.

3. The method according to claim 1 , wherein the transition metal ions comprise copper.

4. The method according to claim 1 , wherein the contacting of the gas with the first absorbent solution takes place at a temperature from 10 to 80° C. and at a pressure from 1 to 50 bar.

5. The method according to claim 1 , wherein the contacting of the gas with the second absorbent solution takes place at a temperature from 10 to 80° C.

6. The method according to claim 1 , wherein the contacting of the gas with the second absorbent solution takes place at substantially the same temperature and/or substantially the same pressure as the contacting of the gas with the first absorbent solution.

7. The method according to claim 1 , wherein an H 2 S level of the gas recovered from step f) is less than 20 ppb.

8. The method according to claim 1 , wherein said first and/or second absorbent solution is/are regenerated after gas recovery.

9. A method for producing hydrocarbons or derivatives thereof from a biomass raw material, the method comprising:

i) gasifying the biomass raw material in the presence of oxygen to produce a gas comprising carbon monoxide, carbon dioxide, hydrogen, water and hydrocarbons;

ii) optionally conducting a tar reforming step;

iii) optionally removing tar components from the gas;

iv) optionally adjusting a hydrogen-to-carbon monoxide ratio;

v) washing hydrogen sulfide and carbon dioxide from the gas comprising carbon monoxide, carbon dioxide, hydrogen, water and hydrocarbons by conducting the method according to claim 1 ;

vi) converting in a synthesis reactor at least a part of the carbon monoxide and hydrogen contained in the gas into a product including a hydrocarbon composition or derivatives thereof; and

vii) recovering the hydrocarbon composition or derivatives thereof.

10. The method according to claim 9 , further comprising conducting COS hydrolysis prior to step v).

11. The method according to claim 1 , wherein the alkaline absorbent includes an amine, carbonate, aqueous CaO solution or a combination thereof.

12. The method according to claim 1 , wherein the second absorbent solution is applied as an aqueous amine wash, carbonate wash, carbonate precipitation or a combination thereof.

13. The method according to claim 1 , wherein the concentration of the transition metal ions in the first absorbent solution is less than about 100 ppm w , calculated from a weight of the first absorbent solution.

14. The method according to claim 1 , wherein the transition metal ions comprise copper from CuSO 4 .

15. The method according to claim 1 , wherein the contacting of the gas with the second absorbent solution takes place at a temperature from 20 to 40° C.

16. The method according to claim 1 , wherein an H2S level of the gas recovered from step f) is less than 1 ppb.

17. The method according to claim 9 , wherein the transition metal ions comprise copper.

18. The method according to claim 4 , wherein the contacting of the gas with the second absorbent solution takes place at substantially the same temperature and/or the same pressure as the contacting of the gas with the first absorbent solution.

19. The method according to claim 5 , wherein the contacting of the gas with the second absorbent solution takes place at substantially the same temperature and/or the same pressure as the contacting of the gas with the first absorbent solution.

20. The method according to claim 3 , wherein the alkaline absorbent includes an amine, carbonate, aqueous CaO solution or a combination thereof.

21. The method according to claim 1 , wherein the first absorbent solution has a pH of about 1 to 6.5.

22. The method according to claim 1 , wherein the first absorbent solution has a pH of about 1 to 5.

23. The method according to claim 1 , wherein the first absorbent solution consists essentially of transition metal ions in acidic aqueous solution.

24. The method according to claim 1 , wherein the first absorbent solution consists of water and CuSO 4 .

Assignments (2)
CHANGE OF NAME Recorded Jan 19, 2016
From: NESTE OIL OYJ
To: NESTE OYJ
Reel/Frame 037561/0801 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2012
From: WAHLSTROM, JAN; AITTAMAA, JUHANI; EILOS, ISTO; KESKINEN, KARI I.; KOSKINEN, JUKKA; TIITTA, MARJA; VUORI, HELI
To: NESTE OIL OYJ
Reel/Frame 029077/0047 →
Priority Claims (1)
EP 11179453 · Aug 31, 2011 · regional
Continuity (2)
Provisional Application 61529572 · Aug 31, 2011
Related Publication 20130053456A1 · Feb 28, 2013