Embedded junction in hetero-structured back-surface field for photovoltaic devices
A photovoltaic device and method include a crystalline substrate and an emitter contact portion formed in contact with the substrate. A back-surface-field junction includes a homogeneous junction layer formed in contact with the crystalline substrate and having a same conductivity type and a higher active doping density than that of the substrate. The homogeneous junction layer includes a thickness less than a diffusion length of minority carriers in the homogeneous junction layer. A passivation layer is formed in contact with the homogeneous junction layer opposite the substrate, which is either undoped or has the same conductivity type as that of the substrate.
1. A photovoltaic device, comprising:
a crystalline substrate;
an emitter contact portion formed in contact with the substrate; and
a back-surface-field junction including:
a homogeneous junction layer in contact with the crystalline substrate having a same conductivity type and a higher active doping density than that of the substrate, wherein the homogeneous junction layer includes a thickness less than a diffusion length of minority carriers in the homogeneous junction layer, wherein the thickness of the homogeneous junction layer ranges from 1 nm to 100 nm, and the diffusion length of the minority carriers ranges from 50 nm to 2 microns;
wherein the homogeneous junction layer includes hydrogenated single-crystalline material; and
a passivation layer formed in contact with the homogeneous junction layer opposite the substrate, which is either doped or undoped.
2. The photovoltaic device of claim 1 , wherein the hydrogenated single-crystalline material includes Si having between 5 and 40 atomic percent hydrogen.
3. The photovoltaic device of claim 1 , wherein the passivation layer includes hydrogenated amorphous, nano-crystalline or micro-crystalline material including a same element as the homogeneous junction layer.
4. The photovoltaic device of claim 3 , wherein the same element includes Si.
5. The photovoltaic device of claim 1 , wherein the homogeneous junction layer has an active doping density in a range of between about 10 18 and about 3×10 20 cm −3 .
6. The photovoltaic device of claim 1 , wherein the homogeneous junction layer includes a thickness in the range of between about 1 to about 25 nm.
7. The photovoltaic device of claim 1 , wherein the passivation layer has a thickness in a range of between about 2 and about 20 nm.
8. The photovoltaic device of claim 1 , wherein the substrate, the homogeneous junction layer, and the passivation layer include a same conductivity type.
9. The photovoltaic device of claim 1 , wherein the crystalline substrate includes a mono-crystalline or multi-crystalline substrate.
10. The photovoltaic device of claim 1 , wherein the emitter contact portion and the back-surface-field junction are configured to form a bifacial device.
11. The photovoltaic device of claim 1 , wherein the emitter contact portion and the back-surface-field junction are formed on a same side of the substrate in an interdigitated arrangement.
12. A photovoltaic device, comprising:
a substrate comprised of mono-crystalline or multi-crystalline material;
an emitter contact portion formed in contact with the substrate; and
a back-surface-field junction including:
a planar and continuous homogeneous junction layer in contact with an entirety of the substrate, the homogeneous junction layer including a hydrogenated single-crystalline material having a same conductivity type and a higher active doping density than that of the substrate, wherein the homogeneous junction layer includes a thickness less than a diffusion length of minority carriers in the homogeneous junction layer, wherein the thickness of the homogeneous junction layer ranges from 1 nm to 100 nm, and the diffusion length of the minority carriers ranges from 50 nm to 2 microns;
a passivation layer formed in contact with the homogeneous junction layer opposite the substrate, which is either doped or undoped; and
a conductive contact portion.
13. The photovoltaic device of claim 12 , wherein the homogeneous junction layer includes between 5 and 40 atomic percent hydrogen.
14. The photovoltaic device of claim 12 , wherein the hydrogenated single-crystalline material includes Si.
15. The photovoltaic device of claim 12 , wherein the passivation layer includes hydrogenated non-crystalline material including a same element as the homogeneous junction layer.
16. The photovoltaic device of claim 15 , wherein the hydrogenated non-crystalline material includes hydrogenated amorphous Si.
17. The photovoltaic device of claim 12 , wherein the homogeneous Junction layer has an active doping density in a range of between about 10 18 and about 3×10 20 cm −3 .
18. The photovoltaic device of claim 12 , wherein the homogeneous junction layer includes a thickness in the range of between about 1 to about 25 nm.
19. The photovoltaic device of claim 12 , wherein the passivation layer has a thickness in a range of between about 2 and about 20 nm.
20. The photovoltaic device of claim 12 , wherein the substrate, the homogeneous junction layer, and the passivation layer include a same conductivity type.
21. The photovoltaic device of claim 12 , wherein the emitter contact portion and the back-surface-field junction are configured to form a bifacial device.
22. The photovoltaic device of claim 12 , wherein the emitter contact portion and the back-surface-field junction are formed on a same side of the substrate in an interdigitated arrangement.
23. A photovoltaic device, comprising:
an emitter;
a doped mono-crystalline or multi-crystalline Si substrate coupled to the emitter;
a planar and continuous doped crystalline layer formed directly on an entirety of the substrate opposite the emitter and having hydrogenated single-crystalline Si material that includes an active doping density in the range of about 10 18 to about 3×10 20 cm −3 and a thickness between about 1 and 25 nm, wherein the diffusion length of the minority carriers in the doped crystalline layer ranges from 50 nm to 2 microns; and
a doped hydrogenated non-crystalline material formed on the doped crystalline layer including a thickness in the range of about 2 to about 20 nm, wherein the substrate, crystalline layer and non-crystalline material include a same dopant conductivity.
24. The photovoltaic device of claim 23 , wherein the doped crystalline layer and the substrate form an embedded homogeneous junction.