IP Library Granted Patent US 8,592,895
Granted Patent B2
US 8,592,895 · App. 13/633,038 · Granted Nov 26, 2013

Field effect transistor with source, heavy body region and shielded gate

Inventors: Hamza Yilmaz (Saratoga, CA); Daniel Calafut (San Jose, CA); Steven Sapp (Felton, CA); Nathan Kraft (Pottsville, PA); Ashok Challa (Sandy, UT)
Assignee: Fairchild Semiconductor Corporation
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Quick Facts
Patent No.
US 8,592,895
App. No.
13/633,038
Granted
Nov 26, 2013
Kind
B2
Abstract

A field effect transistor includes a plurality of trenches extending into a semiconductor region of a first conductivity type. The plurality of trenches includes a plurality of gated trenches and a plurality of non-gated trenches. A body region of a second conductivity extends in the semiconductor region between adjacent trenches. A dielectric material fills a bottom portion of each of the gated and non-gated trenches. A gate electrode is disposed in each gated trench. A conductive material of the second conductivity type is disposed in each non-gated trench such that the conductive material and contacts corresponding body regions along sidewalls of the non-gated trench.

Claims (56)

1. A MOSFET, comprising:

a trench having a lower portion and an upper portion, the trench being disposed in a semiconductor region;

a shield electrode disposed in the lower portion of the trench, the shield electrode being insulated from the semiconductor region by a shield dielectric, the shield electrode having a curved bottom surface;

a gate electrode disposed in the upper portion of the trench, the gate electrode being over but insulated from the shield electrode, the lower portion of the trench having a width narrower than a width of the upper portion of the trench, at least a portion of a top surface of the gate electrode having a slope non-parallel to a bottom surface of the gate electrode; and

an inter-poly dielectric disposed between the shield electrode and the gate electrode,

the semiconductor region, which defines at least a portion of a mesa, including:

a substrate of a first conductivity type,

a first silicon region of a second conductivity type over the substrate, the first silicon region having a first portion extending to a depth intermediate a top surface and a bottom surface of the gate electrode, the first silicon region having a second portion extending to a depth intermediate a top surface and a bottom surface of the shield electrode,

a second silicon region of the first conductivity type between the lower trench portion and the second portion of the first silicon region, and

a source region of the first conductivity type in the first silicon region, the source region being adjacent the upper trench portion.

2. The MOSFET of claim 1 wherein the first portion of the first silicon region includes a vertically-extending channel region defined by a spacing between the source region and the second silicon region.

3. The MOSFET of claim 1 further comprising:

a heavy body region of the second conductivity type in the first silicon region; and

a source interconnect layer electrically contacting the source region and the heavy body region but being insulated from the gate electrode.

4. An apparatus, comprising:

a first trench disposed in a silicon region of a first conductivity type;

a shield electrode disposed in a lower portion of the trench, the shield electrode being insulated from the silicon region by a shield dielectric, the shield electrode having a curved bottom surface;

a gate electrode disposed in the first trench above the shield electrode, a portion of the first trench disposed around the shield electrode having a width narrower than a width of a portion of the first trench disposed around the gate electrode, the shield electrode having a width less than a width of the gate electrode, at least a portion of a top surface of the gate electrode having a slope non-parallel to a bottom surface of the gate electrode;

an inter-poly dielectric disposed between the shield electrode and the gate electrode;

a second trench disposed in the silicon region;

a mesa disposed between the first trench and the second trench, the mesa having a recessed portion; and

a region of a second conductivity type disposed in the mesa and disposed above the silicon region of the first conductivity type, the region of the second conductivity type having a depth lower than a depth of at least a portion of the bottom surface of the gate electrode.

5. The apparatus of claim 4 , wherein the first trench extends into and terminates within an epitaxial layer.

6. The apparatus of claim 4 , wherein at least a portion of the first trench has a tapered shape.

7. The apparatus of claim 4 , wherein at least a portion of the top surface of the gate electrode has a V-shape.

8. The apparatus of claim 4 , further comprising:

a gate dielectric formed along a sidewall of an upper portion of the first trench, the gate dielectric having a thickness less than a thickness of the inter-poly dielectric.

9. The apparatus of claim 4 , wherein the gate electrode has a top surface at a depth that is recessed relative to a top surface of the mesa.

10. The apparatus of claim 4 , wherein the gate electrode has a top surface at a depth that is recessed relative to a top of the trench.

11. A field effect transistor (FET), comprising:

a first trench disposed in a silicon region of a first conductivity type, at least a portion of the first trench has a tapered shape;

a shield electrode disposed in a lower portion of the trench, the shield electrode being insulated from the silicon region by a shield dielectric, the shield electrode having a curved bottom surface;

a gate electrode disposed in the first trench above the shield electrode, a portion of the first trench disposed around the shield electrode having a width narrower than a width of a portion of the first trench disposed around the gate electrode, at least a portion of a top surface of the gate electrode has a slope non-parallel to a bottom surface of the gate electrode;

an inter-poly dielectric disposed between the shield electrode and the gate electrode;

a second trench disposed in the silicon region;

a mesa disposed between the first trench and the second trench and having a recessed portion, the recessed portion of the mesa having the bottom surface lower than at least a portion of a top surface of the gate electrode;

a region of a second conductivity type disposed in the mesa and disposed above the silicon region of the first conductivity type; and

a gate dielectric formed along a sidewall of an upper portion of the first trench, the gate dielectric having a thickness less than a thickness of the inter-poly dielectric.

12. The FET of claim 11 , wherein the region of the second conductivity type has a depth lower than a depth of at least a portion of a bottom surface of the gate electrode.

13. The FET of claim 11 , wherein the first trench extends into and terminates within an epitaxial layer.

14. The FET of claim 11 , wherein the shield electrode has a width that is less than a width of the gate electrode.

15. The FET of claim 11 , wherein the gate electrode has a top surface, at least a portion of the top surface of the gate electrode has a V-shape.

16. An apparatus, comprising:

a first trench disposed in a silicon region, at least a portion of the first trench having a tapered shape;

a shield electrode disposed in a lower portion of the trench, the shield electrode being insulated from the silicon region by a shield dielectric;

a gate electrode disposed in the first trench above the shield electrode, a portion of the first trench disposed around the shield electrode having a width narrower than a width of a portion of the first trench disposed around the gate electrode, at least a portion of a top surface of the gate electrode having a V-shape;

an inter-poly dielectric disposed between the shield electrode and the gate electrode;

a second trench disposed in the silicon region;

a mesa disposed between the first trench and the second trench and having a recessed portion; and

a gate dielectric formed along a sidewall of an upper portion of the first trench, the gate dielectric having a thickness less than a thickness of the inter-poly dielectric.

17. The apparatus of claim 16 , wherein the silicon region has a first conductivity type,

the apparatus further comprising:

a region of a second conductivity type disposed in the mesa and disposed above the silicon region of the first conductivity type.

18. The apparatus of claim 16 , wherein the shield electrode has a width that is less than a width of the gate electrode.

19. The apparatus of claim 16 , wherein the gate electrode has a top surface at a depth that is recessed relative to a top of the trench.

20. The apparatus of claim 16 , wherein the first trench extends into and terminates within an epitaxial layer.

Assignments (7)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 058871, FRAME 0799 Recorded Jun 23, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 065653/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 040075, FRAME 0644 Recorded Jun 22, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 064070/0536 →
SECURITY INTEREST Recorded Nov 12, 2021
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 058871/0799 →
RELEASE OF SECURITY INTEREST Recorded Oct 28, 2021
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 057969/0206 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2021
From: FAIRCHILD SEMICONDUCTOR CORPORATION
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 057694/0374 →
PATENT SECURITY AGREEMENT Recorded Sep 19, 2016
From: FAIRCHILD SEMICONDUCTOR CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 040075/0644 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2013
From: YILMAZ, HAMZA; CALAFUT, DANIEL; SAPP, STEVEN; KRAFT, NATHAN; CHALLA, ASHOK
To: FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 031448/0182 →
Continuity (8)
Continuation 13152041 · Jun 2, 2011
Continuation 12822008 · Jun 23, 2010
Continuation 12582487 · Oct 20, 2009
Continuation 12418949 · Apr 6, 2009
Continuation 12125242 · May 22, 2008
Continuation 11450903 · Jun 8, 2006
Provisional Application 60689229 · Jun 10, 2005
Related Publication 20130181282A1 · Jul 18, 2013