IP Library Granted Patent US 9,238,855
Granted Patent B2
US 9,238,855 · App. 13/634,593 · Granted Jan 19, 2016

Ferrite-based stainless steel for use in components of automobile exhaust system

Inventors: Shunji Sakamoto (Kitakyushu, JP); Shinichi Teraoka (Kitakyushu, JP); Nobuhiko Hiraide (Shunan, JP)
Assignee: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
C22C38/02C21D6/002C22C38/001C22C38/004C22C38/008C22C38/04C22C38/06C22C38/40C22C38/48C22C38/50F01N2530/04
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Quick Facts
Patent No.
US 9,238,855
App. No.
13/634,593
Granted
Jan 19, 2016
Kind
B2
Abstract

This ferritic stainless steel for components of an automobile exhaust system includes, in terms of percent by mass: C: ≦0.015%; Si: 0.01% to 0.50%; Mn: 0.01% to 0.50%; P: ≦0.050%; S: ≦0.010%; N: ≦0.015%; Al: 0.010% to 0.100%; Cr: 16.5% to 22.5%; Ni: 0.5% to 2.0%; and Sn: 0.01% to 0.50%, and further includes either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%, with a remainder being Fe and inevitable impurities.

Claims (55)

1. A ferritic stainless steel for components of an automobile exhaust system, the ferritic stainless steel consisting of, in terms of percent by mass:

C: ≦0.015%;

Si: 0.01% to 0.50%;

Mn: 0.01% to 0.50%;

P: ≦0.050%;

S: ≦0.010%;

N: ≦0.015%;

Al: 0.010% to 0.100%;

Cr: 16.5% to 22.5%;

Ni: 0.51% to 2.0%;

Sn: 0.01% to 0.50%;

Mo: 0.01% to 0.2%;

either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%; and

a remainder of Fe and inevitable impurities;

wherein:

a total elongation measured through a tensile test defined in JISZ2201 is 30.7% or more;

a ratio of a maximum corrosion depth of the ferritic stainless steel to a maximum corrosion depth of SUS436L is less than 1 in each of the following cases:

(a) where the maximum corrosion depth is measured by a method including:

(i) taking a test specimen from the ferritic stainless steel;

(ii) subjecting the test specimen to a heating treatment in air atmosphere at a temperature of 400° C. for 8 hours;

(iii) subjecting the heat-treated test specimen to a cycle corrosion test according to JASO-M609-91; and

(iv) measuring the maximum corrosion depth; and

(b) where the maximum corrosion depth is measured by a method including:

(i) the taking of the test specimen from the ferritic stainless steel;

(ii) the subjecting of the test specimen to the heating treatment in air atmosphere at the temperature of 400° C. for 8 hours;

(iii) subjecting the heat-treated test specimen to a condensed water corrosion test based on JASO-M611-92-A except that a concentration of Cl ions in a test liquid is set to 1000 ppm; and

(iv) the measuring of the maximum corrosion depth.

2. A ferritic stainless steel for components of an automobile exhaust system, the ferritic stainless steel consisting of, in terms of percent by mass:

C: ≦0.015%;

Si: 0.01% to 0.50%;

Mn: 0.01% to 0.50%;

P: ≦0.050%;

S: ≦0.010%;

N: ≦0.015%;

Al: 0.010% to 0.100%;

Cr: 16.5% to 22.5%;

Ni: 0.51% to 2.0%;

Sn: 0.01% to 0.50%;

Mo: 0.01% to 0.2%;

either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%;

either one or both of B: 0.0002% to 0.0050% and Cu: 0.01% to 0.35%; and

a remainder of Fe and inevitable impurities;

wherein:

a total elongation measured through a tensile test defined in JISZ2201 is 30.7% or more;

a ratio of a maximum corrosion depth of the ferritic stainless steel to a maximum corrosion depth of SUS436L is less than 1 in each of the following cases:

(a) where the maximum corrosion depth is measured by a method including:

(i) taking a test specimen from the ferritic stainless steel;

(ii) subjecting the test specimen to a heating treatment in air atmosphere at a temperature of 400° C. for 8 hours;

(iii) subjecting the heat-treated test specimen to a cycle corrosion test according to JASO-M609-91; and

(iv) measuring the maximum corrosion depth; and

(b) where the maximum corrosion depth is measured by a method including:

(i) the taking of the test specimen from the ferritic stainless steel;

(ii) the subjecting of the test specimen to the heating treatment in air atmosphere at the temperature of 400° C. for 8 hours;

(iii) subjecting the heat-treated test specimen to a condensed water corrosion test based on JASO-M611-92-A except that a concentration of Cl ions in a test liquid is set to 1000 ppm; and

(iv) the measuring of the maximum corrosion depth.

Assignments (2)
CHANGE OF NAME Recorded Jul 8, 2021
From: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
To: NIPPON STEEL STAINLESS STEEL CORPORATION
Reel/Frame 056805/0030 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2012
From: SAKAMOTO, SHUNJI; TERAOKA, SHINICHI; HIRAIDE, NOBUHIKO
To: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
Reel/Frame 028951/0977 →
Priority Claims (1)
JP 2010-057865 · Mar 15, 2010 · national
Continuity (1)
Related Publication 20130004361A1 · Jan 3, 2013