Ferrite-based stainless steel for use in components of automobile exhaust system
This ferritic stainless steel for components of an automobile exhaust system includes, in terms of percent by mass: C: ≦0.015%; Si: 0.01% to 0.50%; Mn: 0.01% to 0.50%; P: ≦0.050%; S: ≦0.010%; N: ≦0.015%; Al: 0.010% to 0.100%; Cr: 16.5% to 22.5%; Ni: 0.5% to 2.0%; and Sn: 0.01% to 0.50%, and further includes either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%, with a remainder being Fe and inevitable impurities.
1. A ferritic stainless steel for components of an automobile exhaust system, the ferritic stainless steel consisting of, in terms of percent by mass:
C: ≦0.015%;
Si: 0.01% to 0.50%;
Mn: 0.01% to 0.50%;
P: ≦0.050%;
S: ≦0.010%;
N: ≦0.015%;
Al: 0.010% to 0.100%;
Cr: 16.5% to 22.5%;
Ni: 0.51% to 2.0%;
Sn: 0.01% to 0.50%;
Mo: 0.01% to 0.2%;
either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%; and
a remainder of Fe and inevitable impurities;
wherein:
a total elongation measured through a tensile test defined in JISZ2201 is 30.7% or more;
a ratio of a maximum corrosion depth of the ferritic stainless steel to a maximum corrosion depth of SUS436L is less than 1 in each of the following cases:
(a) where the maximum corrosion depth is measured by a method including:
(i) taking a test specimen from the ferritic stainless steel;
(ii) subjecting the test specimen to a heating treatment in air atmosphere at a temperature of 400° C. for 8 hours;
(iii) subjecting the heat-treated test specimen to a cycle corrosion test according to JASO-M609-91; and
(iv) measuring the maximum corrosion depth; and
(b) where the maximum corrosion depth is measured by a method including:
(i) the taking of the test specimen from the ferritic stainless steel;
(ii) the subjecting of the test specimen to the heating treatment in air atmosphere at the temperature of 400° C. for 8 hours;
(iii) subjecting the heat-treated test specimen to a condensed water corrosion test based on JASO-M611-92-A except that a concentration of Cl ions in a test liquid is set to 1000 ppm; and
(iv) the measuring of the maximum corrosion depth.
2. A ferritic stainless steel for components of an automobile exhaust system, the ferritic stainless steel consisting of, in terms of percent by mass:
C: ≦0.015%;
Si: 0.01% to 0.50%;
Mn: 0.01% to 0.50%;
P: ≦0.050%;
S: ≦0.010%;
N: ≦0.015%;
Al: 0.010% to 0.100%;
Cr: 16.5% to 22.5%;
Ni: 0.51% to 2.0%;
Sn: 0.01% to 0.50%;
Mo: 0.01% to 0.2%;
either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%;
either one or both of B: 0.0002% to 0.0050% and Cu: 0.01% to 0.35%; and
a remainder of Fe and inevitable impurities;
wherein:
a total elongation measured through a tensile test defined in JISZ2201 is 30.7% or more;
a ratio of a maximum corrosion depth of the ferritic stainless steel to a maximum corrosion depth of SUS436L is less than 1 in each of the following cases:
(a) where the maximum corrosion depth is measured by a method including:
(i) taking a test specimen from the ferritic stainless steel;
(ii) subjecting the test specimen to a heating treatment in air atmosphere at a temperature of 400° C. for 8 hours;
(iii) subjecting the heat-treated test specimen to a cycle corrosion test according to JASO-M609-91; and
(iv) measuring the maximum corrosion depth; and
(b) where the maximum corrosion depth is measured by a method including:
(i) the taking of the test specimen from the ferritic stainless steel;
(ii) the subjecting of the test specimen to the heating treatment in air atmosphere at the temperature of 400° C. for 8 hours;
(iii) subjecting the heat-treated test specimen to a condensed water corrosion test based on JASO-M611-92-A except that a concentration of Cl ions in a test liquid is set to 1000 ppm; and
(iv) the measuring of the maximum corrosion depth.