Inspection contact element and inspecting jig
Provided is a micro contact element which is capable of coping with the miniaturization and greater complexity of substrates or boards, which is simplified due to a reduction in the number of components, and which creates sufficient contact pressure and stroke. Also provided is an inspection jig using this contact element. An inspection contact element having the contact pressure and amount of contraction required to carry out an inspection is formed by using notch parts respectively formed in two conductive cylindrical members having different outer and inner diameters so that the notch parts can function as elastic parts, and combining the two cylindrical members in such a way that the elastic parts are arranged in parallel or in series.
1. An inspection jig that electrically connects an inspection target having a plurality of inspection points used as targets to be inspected and an inspection device inspecting electrical characteristics between the inspection points, the inspection jig comprising:
an electrode body having a plurality of electrode parts electrically connected with the inspection device;
inspection contact elements electrically connecting the electrode parts with the inspection points; and
a holder having a first plate-like member guiding one ends of the inspection contact elements toward the electrode parts and a second plate-like member guiding the other ends of the inspection contact elements toward the inspection points, and holding the inspection contact elements,
wherein
each inspection contact element includes
an outer tube whose one-end opening comes into contact with the second plate-like member, and
an inner tube coaxially disposed inside the outer tube, and disposed to extend from the one-end opening of the outer tube,
the outer tube includes
an outer lower tube part having a one-side opening coming into contact with the second plate-like member,
a first notch part spatially connected with the other-side opening of the outer lower tube part, formed in a tubular shape of the same diameter as the outer lower tube part, and having a spiral notch in a wall of the tubular shape in a longitudinal direction, and
an outer upper tube part formed in a tubular shape of the same diameter as the first notch part and spatially connected with the first notch part,
the inner tube includes
an inner lower tube part having a one-side opening electrically connected with the inspection point,
a second notch part spatially connected with an other-side opening of the inner lower tube part, formed in a tubular shape of the same diameter as the inner lower tube part, and having a spiral notch in a tubular wall in a longitudinal direction, and
an inner upper tube part formed in a tubular shape with the same diameter as the second notch part and spatially connected with the second notch part,
the outer tube and the inner tube have a fixed part fixing the outer lower tube part and the inner lower tube part, and
when the inner lower tube part of the inner tube comes into pressure-contact with the inspection point and inspection is carried out, the inner tube and the outer tube are sandwiched by the inspection point and the electrode body, and the first notch part and the second notch part are contracted.
2. The inspection jig according to claim 1 , wherein, when the inner lower tube part of the inner tube does not come into contact with the inspection point,
the inner tube and the outer tube are sandwiched by the inspection point and the electrode body, and the first notch part and the second notch part are contracted.
3. The inspection jig according to claim 1 , wherein, when the inner lower tube part of the inner tube does not come into contact with the inspection point,
the first notch part is kept at a natural length, and
the second notch part is contracted as the inner tube is sandwiched by the second plate-like member and the electrode body.
4. The inspection jig according to claim 1 , wherein, when the inner lower tube part of the inner tube does not come into contact with the inspection point,
the first notch part is contracted as the outer tube is sandwiched by the second plate-like member and the electrode body, and
the second notch part is kept at a natural length.
5. The inspection jig according to claim 1 , wherein the inner tube includes a spiral notch formed in a periphery of the inner tube between the fixed part of the inner tube and the inspection point in a longitudinal direction.
6. The inspection jig according to claim 1 , wherein a length by which the first notch part is contracted is adjusted by a distance from a surface of the electrode body to a surface of the second plate-like member and by a length of the outer tube.
7. An inspection jig that electrically connects an inspection target having a plurality of inspection points used as targets to be inspected and an inspection device inspecting electrical characteristics between the inspection points, the inspection jig comprising:
an electrode body having a plurality of electrode parts electrically connected with the inspection device;
inspection contact elements electrically connecting the electrode parts with the inspection points; and
a holder holding the inspection contact elements,
wherein
each inspection contact element includes
an outer tube whose front-end opening becomes an electrode end coming into contact with the electrode part, and
a conductive inner tube which protrudes from a rear-end opening of the outer tube, which is electrically connected in the outer tube to be disposed coaxially with the outer tube, and whose front-end opening becomes an inspection end coming into contact with the inspection point under pressure,
the outer tube includes
an outer upper tube part having a front-side opening used as the electrode end,
a first notch part which has the same diameter as the outer upper tube part, whose front-end opening is spatially connected with a rear-end opening of the outer upper tube part, and which has a spiral notch formed in a periphery in a longitudinal direction, and
an outer lower tube part having the same diameter of the first notch part and spatially connected with a rear-end opening of the first notch part,
the inner tube includes
an inner lower tube part having a front-side opening becoming the inspection end,
a second notch part which has the same diameter as the inner lower tube part, whose front-end opening is spatially connected with a rear-end opening of the inner lower tube part, and which has a spiral notch formed in a periphery in a longitudinal direction, and
an inner upper tube part having the same diameter of the second notch part, spatially connected with a rear-end opening of the second notch part, and disposed in the outer tube,
the outer tube and the inner tube have a fixed part that electrically connects and fixes the outer lower tube part and the inner upper tube part, and
the holder includes
a first plate-like member having a first guide hole guiding the electrode end of the outer tube toward the electrode part, and
a second plate-like member disposed apart from the first plate-like member at a predetermined interval and having a second guide hole guiding the inspection end of the inner tube toward the inspection point.
8. The inspection jig according to claim 7 , wherein, when the inspection end and the inspection point are in non-contact state, the outer tube is configured so that the front-end opening thereof comes into contact with the electrode part under pressure, and so that the rear-end opening thereof comes into contact with the second plate-like member under pressure.
9. The inspection jig according to claim 7 , wherein the rear-end opening of the inner tube is always housed in the outer upper tube part.
10. The inspection jig according to claim 7 , wherein the front-end opening of the outer tube has an end face perpendicular to a longitudinal direction of the outer tube.
11. An inspection contact element that is electrically connected with one of a plurality of electrode parts installed on an electrode body of an inspection jig electrically connecting a plurality of inspection points of an inspection target which are used as targets to be inspected and an inspection device inspecting electrical characteristics between the inspection points, the inspection contact element comprising:
an outer tube whose front-end opening becomes an electrode end that comes into contact with a surface of the electrode body; and
a conductive inner tube which protrudes from a rear-end opening of the outer tube, which is electrically connected in the outer tube to be disposed coaxially with the outer tube, and whose front-end opening becomes an inspection end coming into contact with the inspection point under pressure,
wherein
the outer tube includes
an outer upper tube part having a front-side opening becoming the electrode end,
a first notch part of a tubular shape which has the same diameter as the outer upper tube part, whose front-end opening is spatially connected with a rear-end opening of the outer upper tube part, and which has a spiral notch formed in a periphery in a longitudinal direction, and
an outer lower tube part having the same diameter of the first notch part and spatially connected with a rear-end opening of the first notch part,
the inner tube includes
an inner lower tube part having a front-side opening becoming the inspection end,
a second notch part of a tubular shape which has the same diameter as the inner lower tube part, whose front-end opening is spatially connected with a rear-end opening of the inner lower tube part, and which has a spiral notch formed in a periphery in a longitudinal direction, and
an inner upper tube part having the same diameter as the second notch part, spatially connected with a rear-end opening of the second notch part, and coming into contact with the electrode part under pressure when the inner lower tube part comes into contact with the inspection point, and
the outer tube and the inner tube have a fixed part that electrically connects and fixes the outer lower tube part and the inner upper tube part.
12. The inspection contact element according to claim 11 , wherein, when one or both of the first notch part of the outer tube and the second notch part of the inner tube contract, the front-end opening of the outer tube and the rear-end opening of the inner tube are located on the same plane.
13. The inspection contact element according to claim 11 , wherein the inner tube includes a spiral notch formed in a periphery of the inner tube between the fixed part of the inner tube and the inspection end in a longitudinal direction.
14. The inspection contact element according to claim 11 , wherein:
the front-end opening of the outer tube has an end face perpendicular to a longitudinal direction of the outer tube; and
the rear-end opening of the inner tube has an end face perpendicular to a longitudinal direction of the inner tube.
15. An inspection contact element that is electrically connected with one of a plurality of electrode parts installed on an electrode body of an inspection jig electrically connecting a plurality of inspection points of an inspection target which are targets to be inspected and an inspection device inspecting electrical characteristics between the inspection points, the inspection contact element comprising:
an outer tube whose front-end opening becomes an electrode end coming into contact with the electrode part; and
a conductive inner tube which protrudes from a rear-end opening of the outer tube, which is electrically connected in the outer tube to be disposed coaxially with the outer tube, and whose front-end opening becomes an inspection end coming into contact with the inspection point under pressure,
wherein
the outer tube includes
an outer upper tube part having a front-side opening used as the electrode end,
a first notch part of a tubular shape which has the same diameter as the outer upper tube part, whose front-end opening is spatially connected with a rear-end opening of the outer upper tube part, and which has a spiral notch formed in a periphery in a longitudinal direction, and
an outer lower tube part having the same diameter of the first notch part and spatially connected with a rear-end opening of the first notch part,
the inner tube includes
an inner lower tube part having a front-side opening used as the inspection end,
a second notch part of a tubular shape which has the same diameter as the inner lower tube part, whose front-end opening is spatially connected with a rear-end opening of the inner lower tube part, and which has a spiral notch formed in a periphery in a longitudinal direction, and
an inner upper tube part having the same diameter as the second notch part, spatially connected with a rear-end opening of the second notch part, and disposed in the outer tube, and
the outer tube and the inner tube have a fixed part that electrically connects and fixes the outer lower tube part and the inner upper tube part.
16. The inspection contact element according to claim 15 , wherein the rear-end opening of the inner tube is always housed in the outer upper tube part.
17. The inspection contact element according to claim 15 , wherein the front-end opening of the outer tube has an end face perpendicular to a longitudinal direction of the outer tube.
18. The inspection contact element according to claim 15 , wherein:
the inspection contact element includes a conductive rod-like member disposed in the inner tube; and
the rod-like member is fixed to the inner upper tube part or the inner lower tube part, and extends from the front-end opening of the inner tube.