IP Library Granted Patent US 8,932,977
Granted Patent B2
US 8,932,977 · App. 13/643,439 · Granted Jan 13, 2015

Spinel catalysts for water and hydrocarbon oxidation

Inventors: G. Charles Dismukes (Princeton, NJ); Martha Greenblatt (Highland Park, NJ)
Assignee: Rutgers, The State University of New Jersey
C25B1/003Y02E60/366C25B3/02B01J35/004Y10S502/524
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Quick Facts
Patent No.
US 8,932,977
App. No.
13/643,439
Granted
Jan 13, 2015
Kind
B2
Abstract

A catalyst for the electrolysis of water molecules and hydrocarbons, the catalyst including catalytic groups comprising A 1-x B 2-y B′ y O 4 spinels having a cubical M 4 O 4 core, wherein A is Li or Na, B and B′ are independently any transition metal or main group metal, M is B, B′, or both, x is a number from 0 to 1, and y is a number from 0 to 2. In photo-electrolytic applications, a plurality of catalytic groups are supported on a conductive support substrate capable of incorporating water molecules. At least some of the catalytic groups, supported by the support substrate, are able to catalytically interact with water molecules incorporated into the support substrate. The catalyst can also be used as part of a photo-electrochemical cell for the generation of electrical energy.

Claims (45)

1. A catalyst for the photo-electrolysis of water molecules, said catalyst comprising group comprising A 1-x B 2-y B′ y O 4 spinels having a cubical M 4 O 4 core, wherein A is Li or Na, B and B′ are independently any transition metal or main group metal, M is B, B′, or both, x is a number from 0 to 1, and y is a number from 0 to 2, and further comprising a conductive support substrate supporting a plurality of the catalytic groups and capable of incorporating water molecules, wherein at least some of the catalytic groups supported by the support substrate are able to catalytically interact with water molecules incorporated into the support substrate.

2. The catalyst of claim 1 , wherein B and B′ are independently selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, and combinations of these.

3. The catalyst of claim 1 , wherein B and B′ are independently selected from the group consisting of Mn, Co, and combinations of these.

4. The catalyst according to claim 1 , wherein

the support substrate has hydrophobic regions and hydrophilic regions;

at least some of the catalytic groups are supported in the hydrophobic regions of the support substrate and the water molecules are capable of being incorporated in the hydrophilic regions of the substrate; and

at least some of the catalytic groups supported in the hydrophobic regions are able to catalytically interact with water molecules in the hydrophilic regions.

5. The catalyst according to claim 4 , wherein the hydrophobic regions are formed by a hydrophobic polymer backbone.

6. The catalyst according to claim 4 , wherein the hydrophilic regions are regions of ionizable functional groups.

7. The catalyst according to claim 6 , wherein the ionizable functional groups are sulphonated fluoro polymer.

8. The catalyst according to claim 4 , further including a chemical relay system capable of electrochemically oxidizing the catalytic groups thereby assisting in the regeneration of the catalytic groups.

9. The catalyst according to claim 8 , wherein the chemical relay is a photo electrochemical relay system in the form of a photo-active dye.

10. The catalyst according to claim 9 , wherein the photo-active dye is a ruthenium polypyridyl dye.

11. The catalyst of claim 1 , having a particle size of about 20 nm to about 500 nm.

12. A method for the electrolytic hydrolysis of water, wherein the improvement comprises contacting water with a catalyst of claim 1 .

13. A method for the oxidation of hydrocarbons comprising the continuous thermal conversion of alkanes to alcohols, where the improvement comprises contacting the alkanes with a catalyst of claim 1 .

14. A photo-anode for the electrolysis of water comprising:

(1) an electrode substrate; and

(2) a catalyst for the photo-electrolysis of water molecules, the catalyst including:

(a) catalytic groups comprising A 1-x B 2-y B′ y O 4 spinels having a cubical M 4 O 4 core, wherein A is Li or Na, B and B′ are independently any transition metal or main group metal, M is B, B′, or both, x is a number from 0 to 1, and y is a number from 0 to 2; and

(b) a conductive support substrate supporting a plurality of the catalytic groups and capable of incorporating water molecules,

wherein at least some of the catalytic groups supported by the support substrate are able to catalytically interact with water molecules incorporated into the support substrate.

15. The photo-anode according to claim 14 , wherein B and B′ are independently selected from the group consisting of Mn, Co, and combinations of these.

16. The photo-anode according to claim 15 , wherein there are multiple layers between the electrode substrate and the catalyst, the layers comprising:

a semiconductor; and

a photo-electrochemical relay system contacting the semi-conductor and capable of electrochemically oxidizing the catalytic groups thereby assisting in the regeneration of the catalytic groups.

17. A photo-electrochemical cell for the electrolysis of water comprising:

(1) a chamber capable of containing an aqueous electrolyte;

(2) a cathode in contact with the aqueous electrolyte when the chamber contains the aqueous electrolyte; and

(3) a photo-anode comprising:

(a) an electrode substrate; and

(b) a catalyst for the photo-electrolysis of water molecules, the catalyst comprising:

(i) catalytic groups comprising A 1-x B 2-y B′ y O 4 spinets having, a cubical M 4 O 4 core, wherein A is Li or Na, B and B′ are independently any transition metal or main group metal, M is B, B′, or both, x is a number from 0 to 1, and y is a number from 0 to 2; and

(ii) a conductive support substrate supporting a plurality of the catalytic groups and capable of incorporating water molecules;

wherein at least some of the catalytic groups supported by the support substrate are able to catalytically interact with water molecules incorporated into the support substrate,

said photo-anode capable of being electrically connected to said anode in contact with the aqueous electrolyte when the chamber contains the aqueous electrolyte.

18. The photo-electrochemical cell according to claim 17 , wherein B and B′ are independently selected from the group consisting of Mn, Co, and combinations of these.

19. The photo-electrochemical cell according to claim 18 , wherein the chamber contains an aqueous electrolyte.

20. A method for preparing a photo-electrochemical cell for use in the photo-electrolysis of water, the method including the steps of:

(i) providing a conductive support substrate capable of incorporating water molecules;

(ii) allowing catalytic groups comprising A 1-x B 2-y B′ y O 4 spinels having a cubical M 4 O 4 core, wherein A is Li or Na, B and B′ are independently any transition metal or main group metal, M is B, B′, or both, x is a number from 0 to 1, and y is a number from 0 to 2, to self-assemble on the support substrate so that at least some of the catalytic groups are able to catalytically interact with the water molecules;

(iii) coating the support substrate having the catalytic groups assembled thereon onto an electrode substrate to provide a photo-anode;

(iv) providing a cathode and forming an electrical connection between the photo-anode and the cathode; and

(v) providing an aqueous electrolyte between the photo-anode and the cathode to provide a photo-electrochemical cell.

21. The method of preparing a photo-electrochemical cell of claim 20 , wherein B and B′ are independently selected from the group consisting of Mn, Co, and combinations of these.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jul 25, 2014
From: RUTGERS THE STATE UNIVERSITY NEW BRUNSWICK
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 033418/0882 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2012
From: DISMUKES, GERARD CHARLES; GREENBLATT, MARTHA
To: RUTGERS, THE STATE UNIVERSITY OF NEW JERSEY
Reel/Frame 029192/0865 →
Continuity (2)
Provisional Application 61358292 · Jun 24, 2010
Related Publication 20130040806A1 · Feb 14, 2013