Cooling assembly for electrical machines and methods of assembling the same
A cryocooler assembly for cooling a field winding of an electrical machine having an axis of rotation is provided. The assembly includes a cryocooler and a reservoir coupled in flow communication to the cryocooler and configured to contain a cooling agent. A flow assembly is coupled in flow communication to the reservoir. The flow assembly includes a first flow loop coupled in flow communication to the reservoir; a second flow loop coupled in flow communication to the reservoir; and a plurality of flow members coupled in flow communication to the first flow loop and the second flow loop and coupled to the field winding. Each flow member is configured to thermosiphon the cooling agent in a first state from the reservoir and in a second state to the reservoir.
1. A cryocooler assembly for cooling a field winding assembly of an electrical machine having an axis of rotation, said assembly comprising:
a cryocooler;
a reservoir coupled in flow communication to said cryocooler and configured to contain a cooling agent;
a flow assembly coupled in flow communication to said reservoir, said flow assembly comprising:
a first flow loop coupled in flow communication to said reservoir;
a second flow loop coupled in flow communication to said reservoir; and
a plurality of flow members coupled in flow communication to said first flow loop and said second flow loop and coupled to the field winding assembly, each flow member is configured to thermosiphon the cooling agent in a first state from said reservoir and in a second state to said reservoir, wherein each flow member is further configured to channel the cooling agent from the first flow loop to the second flow loop; and
a torque assembly coupled to the field winding assembly, and configured to receive torque experienced by the field winding assembly as the cooling agent thermosiphons through said plurality of flow members;
wherein the cryocooler comprises a first cryocooler coupled in flow communication to said first flow loop and a second cryocooler coupled in flow communication to said second flow loop.
2. The assembly of claim 1 , wherein said plurality of flow members are configured in at least one of a herringbone arrangement, a helical arrangement between said first flow loop and said second flow loop.
3. The assembly of claim 1 , wherein each flow member comprises a first portion and a second portion which are coupled in flow communication to each other at an angle.
4. The assembly of claim 1 , wherein each flow member comprises a first portion and a second portion which are angled at least 5° as measured from the axis of rotation.
5. The assembly of claim 1 , wherein each flow member comprises a first portion and a second portion which are angled from 5° to 45° as measured from the axis of rotation.
6. The assembly of claim 1 , wherein the reservoir has a volume from 5 liters to 30 liters.
7. A superconducting generator having an axis of rotation, said generator comprising:
a housing;
a rotating stator;
a rotor coupled to said housing coaxial to said rotating stator and separated from said rotating stator by a gap, said rotor comprising:
a coil former having a first side and a second side, said first side is orientated toward said rotating stator and said second side is orientated toward the axis of rotation and comprises a recess;
a coil winding positioned within said recess and coupled to said second side;
a cryocooler assembly coupled to said coil former and configured to cool said rotor, said cryocooler assembly comprising:
a cryocooler;
a reservoir coupled in flow communication to said cryocooler and configured to contain a cooling agent;
a flow assembly coupled in flow communication to said reservoir, said flow assembly comprising:
a first flow loop coupled in flow communication to said reservoir;
a second flow loop coupled in flow communication to said reservoir; and
a plurality of flow members coupled in flow communication to said first flow loop and said second flow loop and coupled to the coil winding assembly, each flow member is configured to thermosiphon the cooling agent in a first state from said reservoir and in a second state to said reservoir, wherein each flow member is further configured to channel the cooling agent from the first flow loop to the second flow loop.
8. The generator of claim 7 , wherein the recess is an oval shaped recess.