IP Library Granted Patent US 9,356,320
Granted Patent B2
US 9,356,320 · App. 13/652,416 · Granted May 31, 2016

Lithium battery having low leakage anode

Inventors: Tung-Hsiu Shih (Cerrito, CA); Kai Wei Nieh (Monrovia, CA); Victor Krasnov (Tarzana, CA); Jiuh-Ming Liang (Hacienda Heights, CA)
Assignee: FRONT EDGE TECHNOLOGY INC.
H01M10/058H01M4/0407H01M4/0426H01M4/13H01M4/139H01M10/0436H01M10/052H01M10/0585H01M2010/4292Y02E60/122Y02P70/54
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Quick Facts
Patent No.
US 9,356,320
App. No.
13/652,416
Granted
May 31, 2016
Kind
B2
Abstract

A lithium battery comprises a support, and a plurality of battery component layers on the support, the battery component layers including a cathode having a cathode area with a plurality of cathode perimeter edges. An electrolyte is on the cathode, and an anode is on the electrolyte. The anode comprises an anode area with a plurality of anode perimeter edges, each anode perimeter edge having a corresponding cathode perimeter edge that lies adjacent to and below the anode perimeter edge. The anode area is sized so that at least one anode perimeter edge is terminated before its corresponding cathode perimeter edge to define a gap between the anode perimeter edge and the corresponding cathode perimeter edge, the gap having a gap distance G.

Claims (31)

1. A lithium battery comprising:

(a) a support;

(b) a plurality of battery component layers on the support, the battery component layers including a cathode having a cathode area with a plurality of cathode perimeter edges;

(c) an electrolyte abutting the cathode;

(d) an anode abutting the electrolyte, the anode having an anode area bounded by anode perimeter edges, each anode perimeter edge having a corresponding cathode perimeter edge, and at least one anode perimeter edge being terminated before its corresponding cathode perimeter edge to define a gap between the anode perimeter edge and the corresponding cathode perimeter edge, the gap having a gap distance G; and

(e) an under-edge anode dielectric underneath an anode perimeter edge, the under-edge anode dielectric directly on, and covering, an electrolyte perimeter edge.

2. A battery according to claim 1 wherein a plurality of the anode perimeter edges are terminated before each of their corresponding cathode perimeter edges.

3. A battery according to claim 1 wherein G is at least 10 microns.

4. A battery according to claim 1 wherein G is from about 50 to about 1000 microns.

5. A battery according to claim 2 further comprising an anode perimeter edge that extends over its corresponding cathode perimeter edge to electrically couple to an anode contact bridge.

6. A battery according to claim 1 wherein the anode comprises a lithium-containing material.

7. A battery according to claim 6 wherein the lithium-containing material comprises elemental lithium.

8. A battery according to claim 1 wherein the anode comprises elemental copper.

9. A battery according to claim 1 wherein the anode comprises at least one of the following:

(i) a thickness of from about 0.1 microns to about 20 microns;

(ii) an anode area A A relative to a cathode area A C , such that the ratio of A A :A C is at least about 0.99:1;

(iii) an anode area A A that is at least about 1% smaller than a cathode area A C ; and

(iv) an area of less than 1 cm 2 .

10. A battery according to claim 1 wherein the cathode comprises a lithium metal oxide.

11. A battery according to claim 1 comprising an over-edge anode dielectric covering, and directly on, an electrolyte perimeter edge that is adjacent to an anode perimeter edge.

12. A lithium battery comprising:

(a) a support;

(b) a plurality of battery component layers on the support, the battery component layers including a cathode (i) comprising lithium metal oxide, and (ii) having a cathode area with a plurality of cathode perimeter edges;

(c) an electrolyte abutting the cathode, the electrolyte comprising lithium containing material; and

(d) an anode abutting the electrolyte, the anode having a plurality of anode perimeter edges that each have a corresponding cathode perimeter edge, with a first anode perimeter edge extending over its corresponding cathode perimeter edge to electrically couple to an anode contact bridge, and second anode perimeter edges terminating before their corresponding cathode perimeter edges to define a gap therebetween.

13. A battery according to claim 12 wherein the second anode perimeter edges are spaced apart from their corresponding cathode perimeter edges by a gap distance G.

14. A battery according to claim 13 wherein G is at least 10microns.

15. A battery according to claim 1 wherein the under-edge anode dielectric further covers a plurality of the electrolyte perimeter edges underneath the anode.

16. A battery according to claim 1 wherein the under-edge anode dielectric further covers an electrolyte sidewall.

17. A battery according to claim 1 wherein the under-edge anode dielectric comprises a metal oxide, metal nitride, or polymer.

18. A battery according to claim 1 wherein the under-edge anode dielectric comprises polyvinyldichloride (PVDC), polyurethane, parylene, or epoxy.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2022
From: FRONT EDGE TECHNOLOGY, INC.
To: KLA CORPORATION
Reel/Frame 061916/0676 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2013
From: SHIH, TUNG-HSIU; NIEH, KAI WEI; KRASNOV, VICTOR; LIANG, JIUH-MING
To: FRONT EDGE TECHNOLOGY, INC.
Reel/Frame 029586/0076 →
Continuity (1)
Related Publication 20140106203A1 · Apr 17, 2014