IP Library Granted Patent US 9,080,483
Granted Patent B2
US 9,080,483 · App. 13/672,135 · Granted Jul 14, 2015

System and method for particulate filter regeneration

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Quick Facts
Patent No.
US 9,080,483
App. No.
13/672,135
Granted
Jul 14, 2015
Kind
B2
Abstract

In one exemplary embodiment of the invention, a method for controlling regeneration for an exhaust system of an internal combustion engine, wherein the exhaust system includes a particulate filter is provided, where the method includes determining a mass flow rate of oxygen received from the internal combustion engine, determining a particulate mass within the particulate filter, determining a desired particulate burn rate based on the mass flow rate of oxygen and the particulate mass and determining a current particulate burn rate. The method also includes determining a correction value based on the desired particulate burn rate and the current particulate burn rate, determining a temperature set point for exhaust gas entering the particulate filter based on the correction value, an engine speed and an engine load and communicating a signal, from a controller, to control a parameter for a regeneration system based on the determined temperature set point.

Claims (44)

1. A method for controlling regeneration for an exhaust system of an internal combustion engine, wherein the exhaust system comprises a particulate filter, the method comprising:

determining a mass flow rate of oxygen received from the internal combustion engine;

determining a particulate mass within the particulate filter;

determining a desired particulate burn rate based on the mass flow rate of oxygen and the particulate mass;

determining a current particulate burn rate at the particulate filter during a regeneration of the particulate filter;

determining, by a controller comprising a processor coupled to a memory, a correction value based on the desired particulate burn rate and the current particulate burn rate;

determining a temperature set point for an exhaust gas entering the particulate filter that is independent of a distance between the internal combustion engine and the particulate filter based on the correction value, an engine speed and an engine load; and

performing a regeneration of the particulate filter based on the determined temperature set point.

2. The method of claim 1 , wherein determining the correction value comprises determining a correction ratio based on the desired particulate burn rate and current particulate burn rate.

3. The method of claim 1 , comprising determining an exhaust gas set point temperature correction based on a table in the controller using the correction value as an input.

4. The method of claim 1 , further comprising communicating a signal, from the controller, to control a parameter for a regeneration system, wherein the parameter is for at least one selected from the group consisting of: a hydrocarbon injector, a heating device and a fuel injector configured to provide fuel post-injection to a cylinder.

5. The method of claim 4 , wherein the parameter comprises at least one selected from the group consisting of: a hydrocarbon injector flow rate, a fuel flow rate and a current or voltage to the heating device.

6. The method of claim 1 , wherein determining the correction value comprises determining a deviation value based on a difference between the desired particulate burn rate and the current particulate burn rate.

7. The method of claim 6 , wherein determining the deviation value is based on the difference between desired and current burn rates, and a determined exhaust gas mass flow.

8. A system comprising:

a particulate filter coupled to a conduit that receives an exhaust gas from an internal combustion engine; and

a controller coupled to an oxygen mass flow sensor, the controller comprising a processor coupled to a memory, the controller configured to perform a method, the method comprising:

determining a mass flow rate of oxygen received from the internal combustion engine;

determining a particulate mass within the particulate filter;

determining a desired particulate burn rate based on the mass flow rate of oxygen and the particulate mass;

determining a current particulate burn rate at the particulate filter during a regeneration of the particulate filter;

determining a correction value based on the desired particulate burn rate and the current particulate burn rate;

determining a temperature set point for exhaust gas entering the particulate filter that is independent of a distance between the internal combustion engine and the particulate filter based on the correction value, an engine speed and an engine load; and

communicating a signal to control a parameter for a regeneration system to adjust the regeneration based on the determined temperature set point.

9. The system of claim 8 , wherein determining the correction value comprises determining a correction ratio based on the desired particulate burn rate and current particulate burn rate.

10. The system of claim 8 , comprising determining an exhaust gas set point temperature correction based on a table using the correction value as an input.

11. The system of claim 8 , wherein communicating the signal to control the parameter for the regeneration system comprises controlling a parameter for at least one selected from the group consisting of: a hydrocarbon injector, a heating device and a fuel injector configured to provide fuel post-injection to a cylinder.

12. The system of claim 11 , wherein the parameter comprises at least one selected from the group consisting of: a hydrocarbon injector flow rate, a fuel flow rate and a current or voltage to the heating device.

13. The system of claim 8 , wherein determining the correction value comprises determining a deviation value based on a difference between the desired particulate burn rate and the current particulate burn rate.

14. The system of claim 13 , wherein determining the deviation value is based on the difference between desired and current burn rates, and a determined exhaust gas mass flow.

15. A method of regenerating a particulate filter comprising:

flowing an exhaust gas from an internal combustion engine into a particulate filter;

determining a mass flow rate of oxygen received from the internal combustion engine;

determining a particulate mass within the particulate filter;

determining a desired particulate burn rate based on the mass flow rate of oxygen and the particulate mass;

determining a current particulate burn rate at the particulate filter during a regeneration of the particulate filter;

determining, by a controller comprising a processor coupled to a memory, a correction value based on the desired particulate burn rate and the current particulate burn rate;

determining a temperature set point for exhaust gas entering the particulate filter that is independent of a distance between the internal combustion engine and the particulate filter based on the correction value, an engine speed and an engine load; and

performing a regeneration of the particulate filter based on the determined temperature set point, wherein the regeneration reduces the particulate mass in the particulate filter.

16. The method of claim 15 , wherein determining the correction value comprises determining a correction ratio based on the desired particulate burn rate and current particulate burn rate.

17. The method of claim 15 , wherein performing the regeneration of the particulate filter based on the determined temperature set point comprises communicating a signal from the controller to control a parameter for at least one selected from the group consisting of: a hydrocarbon injector, a heating device and a fuel injector configured to provide fuel post-injection to a cylinder.

18. The method of claim 17 , wherein the parameter comprises at least one selected from the group consisting of: a hydrocarbon injector flow rate, a fuel flow rate and a current or voltage to the heating device.

19. The method of claim 15 , wherein determining the correction value comprises determining a deviation value based on a difference between the desired particulate burn rate and the current particulate burn rate.

20. The method of claim 19 , wherein determining the deviation value is based on the difference between desired and current burn rates, and a determined exhaust gas mass flow.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034287/0601 →
SECURITY AGREEMENT Recorded Jun 26, 2013
From: GM GLOBAL TECHNOLOGY OPERATIONS LLC
To: WILMINGTON TRUST COMPANY
Reel/Frame 030694/0591 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2012
From: LAROSE, THOMAS, JR.; WHITT, CHRISTOPHER; SWOISH, CHRISTOPHER C.; SARSEN, DOUGLAS CHRISTOPHER
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 029275/0402 →