IP Library Granted Patent US 9,106,162
Granted Patent B2
US 9,106,162 · App. 13/688,568 · Granted Aug 11, 2015

Control strategy for an electric machine in a vehicle

Inventors: Rimma Isayeva (Farmington Hills, MI); Balakrishna Rao (Canton, MI); Jonathan Andrew Butcher (Farmington, MI)
Assignee: Ford Global Technologies, LLC
H02P9/006B60L3/0061B60W10/08G05B9/03H02P3/02Y02T10/648Y02T10/7258
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Quick Facts
Patent No.
US 9,106,162
App. No.
13/688,568
Granted
Aug 11, 2015
Kind
B2
Abstract

A hybrid-electric vehicle method of controlling a hybrid electric vehicle is provided. The vehicle includes a traction battery, at least two electric-machines, and a controller. The controller is configured to, in response to a faulted condition one of the electric-machines during a drive cycle, command the other of the electric-machines to function in a mode in which torque output is restricted to a threshold value that depends on a voltage of the battery to maintain vehicle propulsion during the drive cycle.

Claims (28)

1. A vehicle comprising:

at least two electric-machines;

at least one variable-voltage converter (VVC) operatively arranged with at least one electric-machine;

at least one controller configured to, in response to a faulted condition on one of the electric-machines:

disabling the other electric-machine temporarily;

setting the VVC to a bypass mode to dissipate high-voltage power; and

after a threshold time, re-enabling the VVC and the other electric-machine to a torque-limiting mode to maintain vehicle propulsion during the drive cycle.

2. The vehicle of claim 1 wherein the threshold value further depends on a speed of the other of the electric-machines.

3. The vehicle of claim 1 wherein the at least one controller is further configured to re-enable the faulted electric-machine during the drive cycle.

4. The vehicle of claim 1 wherein the other of the electric-machines is temporarily disabled for no more than 500 milliseconds.

5. The vehicle of claim 1 further comprising at least one inverter coupled to the electric-machines, wherein the faulted condition occurs on one of the electric-machine or the at least one inverter.

6. A method of controlling a hybrid-electric vehicle comprising:

disabling a first electric-machine in response to on a fault condition; and

commanding a second electric-machine to function in a mode in which torque output is restricted to a threshold value that depends on a voltage of a traction battery in order to maintain vehicle propulsion by the second electric-machine during a drive-cycle;

temporarily disabling the second electric-machine: and

commanding a variable-voltage converter to function in a mode in which high-voltage from a high-voltage-electric connection is routed to the battery while the second electric-machine is disabled in order to quickly dissipate high-voltage in response to the fault condition.

7. The method of claim 6 further comprising re-enabling the first electric-machine during the drive-cycle.

8. The method of claim 6 wherein disabling the first electric-machine sets the first electric-machine to at least one of a temporary disabled mode, permanently disabled mode or zero-torque mode.

9. The method of claim 6 wherein disabling the first electric-machine provides substantially zero power flow to the first electric-machine.

10. The method of claim 6 wherein the second electric-machines is temporarily disabled for less than 500 milliseconds.

11. A method of controlling a hybrid-electric vehicle comprising:

in response to detecting a fault condition on a first electric-machine:

disabling the first electric-machine;

disabling a second electric-machine temporarily;

setting a variable-voltage converter (VVC) to a bypass mode, wherein the bypass mode dissipates high voltage power; and

after a threshold time, re-enabling the VVC and the second electric-machine to a torque limiting mode to maintain propulsion by the second electric-machine during a drive-cycle.

12. The method of claim 11 further comprising setting a maximum torque for the second electric-machine based on an available battery voltage.

13. The method of claim 11 wherein the threshold time is less than 500 milliseconds.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2012
From: ISAYEVA, RIMMA; RAO, BALAKRISHNA; BUTCHER, JONATHAN ANDREW
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 029374/0134 →
Continuity (2)
Provisional Application 61695666 · Aug 31, 2012
Related Publication 20140062348A1 · Mar 6, 2014