IP Library Granted Patent US 9,598,789
Granted Patent B2
US 9,598,789 · App. 13/688,912 · Granted Mar 21, 2017

Method for alkaliating anodes

Inventors: Robert W. Grant (Camden, ME); Matthew Sweetland (Bedford, MA); Asela Maha Acharige (Old Town, ME)
Assignee: Nanoscale Components, Inc.
C25D11/00C25D3/54C25D3/665H01M4/0402H01M4/0459H01M4/139Y02E60/122
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Quick Facts
Patent No.
US 9,598,789
App. No.
13/688,912
Granted
Mar 21, 2017
Kind
B2
Abstract

The present invention relates to a method for lithiation of an intercalation-based anode or a non-reactive plating-capable foil or a reactive alloy capable anode, whereby utilization of said lithiated intercalation-based anode or a plating-capable foil or reactive alloy capable anode in a rechargeable battery or electrochemical cell results in an increased amount of lithium available for cycling, and an improved reversible capacity during charge and discharge.

Claims (17)

1. A method for pre-lithiation of an anode comprising the steps of:

(a) providing an anode;

(b) contacting said anode with a bath comprising dissolved carbon dioxide, lithium chloride, and gamma-butyrolactone in an amount sufficient to solubilize the lithium chloride, and wherein a dry gas blanket covers said bath;

(c) providing an electrolytic field plate comprising an inert conductive material wherein said field plate establishes a field between the anode and the field plate; and

(d) applying a reducing current to the anode and an oxidizing current to the field plate, wherein lithium ions from the bath lithiate into the anode.

2. The method of claim 1 , wherein the anode comprises an anode active material selected from carbon, coke, graphite, tin, tin oxide, silicon, silicon oxide, aluminum, lithium-active metals, alloying metal materials, and mixtures thereof.

3. The method of claim 1 , wherein the electrolytic field plate is selected from platinum, gold, glassy carbon, and graphite.

4. The method of claim 1 , further comprising the step of assembling a rechargeable battery with the lithiated anode.

5. The method of claim 4 , wherein the rechargeable battery further comprises a cathode not initially containing lithium.

6. The method of claim 1 , wherein evolving gas generated at the field plate is captured by a reflux unit.

7. The method of claim 1 , further comprising the step of heating said bath to a temperature of between 30° C. and 65° C. with at least one inline heater.

8. The method of claim 7 , wherein said temperature is about 40° C.

9. The method of claim 1 , further comprising rinsing the anode in a solvent in a separate immersion bath.

10. The method of claim 1 , further comprising the step of periodically recovering the lithium chloride by distilling the gamma-butyrolactone and subsequently rinsing the lithium chloride in a non-solvating fluid.

11. The method of claim 1 , wherein the anode is lithiated continuously.

12. The method of claim 1 , wherein the bath further comprises an additive to facilitate SEI formation.

13. The method of claim 12 , wherein the additive is vinylene carbonate.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED ON REEL 029884 FRAME 0568. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT ADDRESS IS 17 FRIARS DRIVE, SUITE 10, HUDSON, NEW HAMPSHIRE 03051. Recorded Sep 19, 2013
From: GRANT, ROBERT W.; SWEETLAND, MATTHEW; MAHA ACHARIGE, ASELA
To: NANOSCALE COMPONENTS, INC.
Reel/Frame 031245/0950 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2013
From: GRANT, ROBERT W.; SWEETLAND, MATTHEW; ACHARIGE, ASELA MAHA
To: NANOSCALE COMPONENTS, INC.
Reel/Frame 029884/0568 →
Continuity (3)
Provisional Application 61662115 · Jun 20, 2012
Provisional Application 61565580 · Dec 1, 2011
Related Publication 20130327648A1 · Dec 12, 2013