IP Library Granted Patent US 9,662,866
Granted Patent B2
US 9,662,866 · App. 13/703,920 · Granted May 30, 2017

Cover tape

Inventors: Akira Sasaki (Isesaki, JP); Hisatsugu Tokunaga (Isesaki, JP); Tetsuo Fujimura (Isesaki, JP)
Assignee: DENKA COMPANY LIMITED
B32B27/28B32B27/08B32B27/30B32B27/308B32B27/32B32B27/36Y10T428/31504Y10T428/31786Y10T428/31855Y10T428/31935
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Quick Facts
Patent No.
US 9,662,866
App. No.
13/703,920
Granted
May 30, 2017
Kind
B2
Abstract

Disclosed is a cover tape which comprises at least a base layer (A), an intermediate layer (B), a peeling layer (C), the primary component of which is a thermoplastic resin, and a heat seal layer (D), the primary component of which is a thermoplastic resin that can be heat sealed to a carrier tape. The tensile storage modulus (c) of the thermoplastic resin that constitutes the peeling layer (C) is within the range of 1×10 6 Pa to 1×10 8 Pa. The tensile storage modulus (d) of the thermoplastic resin that constitutes the heat seal layer (D) is within the range of 1×10 8 Pa to 1×10 10 Pa. The ratio of (c) and (d) satisfies 1×10 4 ≧(d)/(c)≧1×10. This kind of cover tape has the appropriate peel strength and sufficiently low fluctuation in peel strength when heat sealed to a thermoplastic resin carrier tape. Therefore, the tape will not tear even under shock caused by high-speed peeling, and sticking of electronic parts does not occur even when set aside for a long period of time of 24 to 72 hours in a high-temperature environment of 60 to 80° C.

Claims (21)

1. A cover tape comprising at least a base layer (A), an intermediate layer (B), a peeling layer (C) which comprises a thermoplastic resin as a main component, and a heat seal layer (D) which comprises a thermoplastic resin as a main component heat-sealable to a carrier tape, wherein

the thermoplastic resin forming the peeling layer (C) has a tensile storage modulus (c) of at least 1×10 6 Pa and at most 1×10 8 Pa at 23° C.;

the thermoplastic resin forming the heat seal layer (D) has a tensile storage modulus (d) of at least 1×10 8 Pa and at most 1×10 10 Pa at 23° C.;

a ratio between (c) and (d) is 1×10 4 ≧(d)/(c)≧1×10;

the intermediate layer (B) comprises a linear low density polyethylene having a density in the range of 0.900 to 0.925×10 3 kg/m 3 ; and

the thermoplastic resin in the peeling layer (C) consists of a resin selected from an ethylene-vinyl acetate copolymer resin, a styrene-butadiene copolymer resin, a hydrogenated styrene-butadiene copolymer, a styrene-isoprene copolymer resin and a hydrogenated styrene-isoprene copolymer resin.

2. The cover tape according to claim 1 , wherein the thermoplastic resin in the peeling layer (C) consists of an ethylene-vinyl acetate copolymer resin.

3. The cover tape according to claim 1 , wherein the thermoplastic resin constituting the heat seal layer (D) comprises any one of, or a combination of two or more of, an acrylic resin, an ester resin and a styrene resin.

4. The cover tape according to claim 1 , wherein the resin constituting the intermediate layer (B) comprises a metallocene linear low density polyethylene resin.

5. The cover tape according to claim 1 , wherein at least one of the peeling layer (C) and the heat seal layer (D) further comprises 2 to 15 parts by mass of a carbon nanomaterial with respect to 100 parts by mass of the thermoplastic resin constituting the layer.

6. The cover tape according to claim 1 , wherein the thermoplastic resin in the peeling layer (C) consists of a styrene-butadiene copolymer resin.

7. The cover tape according to claim 1 , wherein the thermoplastic resin in the peeling layer (C) consists of a hydrogenated styrene-butadiene copolymer.

8. The cover tape according to claim 1 , wherein the thermoplastic resin in the peeling layer (C) consists of a styrene-isoprene copolymer resin.

9. The cover tape according to claim 1 , wherein the thermoplastic resin in the peeling layer (C) consists of a hydrogenated styrene-isoprene copolymer resin.

10. The cover tape according to claim 1 , which has a total light transmittance of at least 70%.

11. The cover tape according to claim 10 , which has a haze value of at most 30%.

12. The cover tape according to claim 10 , which has a haze value of at most 15%.

13. The cover tape according to claim 1 , wherein the peeling layer (C) further comprises an electrically conductive material.

14. The cover tape according to claim 1 , wherein the heat seal layer (D) further comprises an electrically conductive material.

15. The cover tape according to claim 1 , wherein at least one of the peeling layer (C) and the heat seal layer (D) further comprises a microparticle.

16. The cover tape according to claim 15 , wherein the microparticle is antimony-doped tin oxide.

Assignments (2)
CHANGE OF NAME Recorded Mar 27, 2017
From: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
To: DENKA COMPANY LIMITED
Reel/Frame 042097/0799 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2012
From: SASAKI, AKIRA; TOKUNAGA, HISATSUGU; FUJIMURA, TETSUO
To: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
Reel/Frame 029480/0786 →
Priority Claims (2)
JP 2010-135799 · Jun 15, 2010 · national
JP 2010-135800 · Jun 15, 2010 · national
Continuity (1)
Related Publication 20130089746A1 · Apr 11, 2013