IP Library Granted Patent US 8,882,889
Granted Patent B2
US 8,882,889 · App. 13/704,552 · Granted Nov 11, 2014

Recovery of Xe and other high value compounds

Inventors: Thomas H. Baum (New Fairfield, CT); J. Donald Carruthers (Fairfield, CT); Richard Fricke (Paradise Valley, AZ); Joshua B. Sweeney (Katonah, NY); James V. McManus (Bethel, CT); Edward A. Sturm (New Milford, CT)
Assignee: Advanced Technology Materials, Inc.
B01D53/1418B01D2253/308B01J20/28042B01D53/002B01J20/20B01D53/68B01D2257/102B01D2259/402G01T1/178B01D53/02B01D2253/102B01J20/28011B01D53/0476B01D2253/31B01D2258/0216C01B2210/0098B01D2257/2047C01B2210/0037C01B23/0063B01D53/75B01D2256/18B01D2259/4146C01B2210/0046B01J20/2808
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,882,889
App. No.
13/704,552
Granted
Nov 11, 2014
Kind
B2
Abstract

A system and method for recovering high value gas from a process stream, material or environment containing same, e.g., xenon by contacting gas from the process stream, material or environment with a carbon adsorbent effective to sorptively capture same, free of or with reduced concentration of fluid species present with the high value gas in the high value gas-containing gas in the process stream, material or environment. Other aspects of the disclosure include a radon detection method and product.

Claims (26)

1. A method of recovering xenon gas from a process stream, material or environment containing same, comprising contacting xenon-containing gas from said process stream, material or environment with a carbon adsorbent effective to sorptively capture same, free of or with reduced concentration of fluid species initially present with said xenon in said xenon-containing gas in said process stream, material or environment, wherein the carbon adsorbent has a bulk density in a range of from 750 to 1300 kg per cubic meter (kg/m 3 ), and a porosity in which the majority of pores are in a range of from 5 to 8 Angstroms.

2. The method of claim 1 , wherein the xenon-containing gas is treated prior to said contacting, to remove one or more components of said xenon-containing gas that are deleterious to said adsorbent.

3. The method of claim 2 , wherein said one or more components include xenon difluoride.

4. The method of claim 2 , wherein said one or more components include nitrogen.

5. The method of claim 1 , wherein said xenon-containing gas is supplied by a xenon recovery process concentrating xenon in a source gas mixture, from part per million levels to percentage levels.

6. The method of claim 1 , wherein said xenon-containing gas is supplied by a semiconductor manufacturing apparatus cleaning process utilizing xenon difluoride.

7. The method of claim 6 , wherein the semiconductor manufacturing apparatus comprises an ion implanter apparatus.

8. The method of claim 6 , wherein the cleaning process comprises a plasma cleaning process.

9. The method of claim 6 , wherein the cleaning process does not employ plasma.

10. The method of claim 1 , wherein said carbon adsorbent is characterized by a volumetric sorptive capacity for xenon, measured at temperature of 273° Kelvin and 1 bar pressure, of from 125 to 150 volumes xenon/volume carbon adsorbent, and a separation factor α Xe,N , in relation to xenon and nitrogen, which is in a range of from 2 to 12.

11. A xenon capture apparatus, comprising:

a containment vessel adapted for arrangement in flow-receiving relationship to a source of xenon-containing gas; and

a carbon adsorbent in the containment vessel, wherein the carbon adsorbent is selective for xenon gas, and wherein the carbon adsorbent has a bulk density in a range of from 750 to 1300 kg per cubic meter (kg/m 3 ), and a porosity in which the majority of pores are in a range of from 5 to 8 Angstroms, wherein the apparatus comprises one or more of the arrangements (A)-(D):

(A) the containment vessel is arranged in flow-receiving relationship to a source of xenon-containing gas, and the carbon adsorbent (i) has a volumetric sorptive capacity for xenon, measured at temperature of 273° Kelvin and one bar pressure, of from 125 to 150 volumes xenon/volume carbon adsorbent, and (ii) is characterized by a separation factor α Xe,N , in relation to xenon and nitrogen, which is in a range of from 2 to 12;

(B) the containment vessel is arranged in flow-receiving relationship to a source of xenon-containing gas, and said source of xenon-containing gas comprises a xenon concentration unit increasing xenon concentration of said xenon-containing gas from part per million to percentage levels;

(C) the containment vessel is arranged in flow-receiving relationship to a source of xenon-containing gas, and said source of xenon-containing gas comprises an ion implanter apparatus arranged to receive xenon difluoride cleaning gas from a xenon difluoride source; and

(D) the containment vessel is arranged in flow-receiving relationship to a source of xenon-containing gas, and said source of xenon-containing gas comprises a source vessel containing xenon difluoride on a support matrix.

12. The xenon capture apparatus of claim 11 , wherein the containment vessel is arranged in flow-receiving relationship to a source of xenon-containing gas, and the carbon adsorbent (i) has a volumetric sorptive capacity for xenon, measured at temperature of 273° Kelvin and one bar pressure, of from 125 to 150 volumes xenon/volume carbon adsorbent, and (ii) is characterized by a separation factor α xe,N , in relation to xenon and nitrogen, which is in a range of from 2 to 12.

13. The xenon capture apparatus of claim 11 , wherein the containment vessel is arranged in flow-receiving relationship to a source of xenon-containing gas, and wherein said source of xenon-containing gas comprises a xenon concentration unit increasing xenon concentration of said xenon-containing gas from part per million to percentage levels.

14. The xenon capture apparatus of claim 11 , wherein the containment vessel is arranged in flow-receiving relationship to a source of xenon-containing gas, and wherein said source of xenon-containing gas comprises an ion implanter apparatus arranged to receive xenon difluoride cleaning gas from a xenon difluoride source.

15. The xenon capture apparatus of claim 11 , wherein the containment vessel is arranged in flow-receiving relationship to a source of xenon-containing gas, and wherein said source of xenon-containing gas comprises a source vessel containing xenon difluoride on a support matrix.

16. A carbon adsorbent, characterized by a bulk density in a range of from 750 to 1300 kg per cubic meter (kg/m 3 ), a porosity in which the majority of pores are in a range of from 5 to 8 Angstroms, a separation factor α Xe,N , in relation to xenon and nitrogen, which is in a range of from 2 to 12, a volumetric sorptive capacity for xenon at 273° K and one bar pressure, of 125 to 150 volumes xenon/volume carbon adsorbent, and a thermal conductivity of 0.44-1.20 Wm −1 K −1 .

17. The carbon adsorbent of claim 16 , in the form of a pyrolyzed monolith characterized by a bulk density in a range of from 800 to 1200 kg/m 3 .

18. The carbon adsorbent of claim 16 , characterized by a volumetric sorptive capacity for xenon, measured at temperature of 273° Kelvin and one bar pressure, of from 125 to 145 440 volumes xenon/volume carbon adsorbent.

19. The carbon adsorbent of claim 16 , characterized by a separation factor α Xe,N , in relation to xenon and nitrogen, which in a range of from 3 to 10.

20. The carbon adsorbent of claim 16 , in the form of a pyrolyzed monolith formed as a pyrolysis product of a polyvinylidene chloride resin, characterized by a separation factor α Xe,N , in relation to xenon and nitrogen, which in a range of from 4 to 8.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Nov 8, 2018
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: ENTEGRIS, INC.; POCO GRAPHITE, INC.; ATMI, INC.; ATMI PACKAGING, INC.; ADVANCED TECHNOLOGY MATERIALS, INC.
Reel/Frame 047477/0032 →
RELEASE OF SECURITY INTEREST Recorded Nov 8, 2018
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: ENTEGRIS, INC.; POCO GRAPHITE, INC.; ATMI, INC.; ATMI PACKAGING, INC.; ADVANCED TECHNOLOGY MATERIALS, INC.
Reel/Frame 047477/0151 →
SECURITY INTEREST Recorded May 2, 2014
From: ENTEGRIS, INC.; POCO GRAPHITE, INC.; ATMI, INC.; ADVANCED TECHNOLOGY MATERIALS, INC.; ATMI PACKAGING, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 032812/0192 →
SECURITY INTEREST Recorded May 1, 2014
From: ENTEGRIS, INC.; POCO GRAPHITE, INC.; ATMI, INC.; ADVANCED TECHNOLOGY MATERIALS, INC.; ATMI PACKAGING, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 032815/0852 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2013
From: BAUM, THOMAS H.; CARRUTHERS, J. DONALD; FRICKE, RICHARD; SWEENEY, JOSHUA B.; MCMANUS, JAMES V.; STURM, EDWARD A.
To: ADVANCED TECHNOLOGY MATERIALS, INC.
Reel/Frame 029610/0342 →
Continuity (2)
Provisional Application 61358843 · Jun 25, 2010
Related Publication 20130112076A1 · May 9, 2013