Method of manufacture of pipe with reinforced female end
The present invention is directed to manufacturing processes for manufacturing a single piece of thermostatic pipe from a length of pipe with a female end that is reinforced by a band of reinforcing material extending around the female end. When the pipe and a similar adjacent pipe are threaded together, the band of reinforcing material helps protect the female end against failure due to hoop stresses and/or lateral stresses. In this regard, the reinforcing material is any material with a higher resistance to hoop stresses and/or lateral stresses than the material from which the pipe is made.
1. A method for manufacturing a single piece of thermoplastic pipe comprising:
extruding said pipe into a predetermined interior diameter and exterior diameter, wherein said pipe has an outer wall comprising an interior surface and an exterior surface;
cutting said pipe into a desired length, said length of pipe having a male end with a male leading edge and a female end with a female leading edge;
positioning a reinforcement band circumferentially around the exterior surface of at least a portion of said female end, the reinforcement band comprising one or more edges;
enlarging the interior and exterior diameters of said female end;
cooling said female end of said pipe with a cooling agent;
forming internal threads on the interior surface of said female end, wherein at least a portion of said internal threads are positioned opposite said reinforcement band; and,
forming external threads on the exterior surface of said male end.
2. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 1 wherein said interior and exterior diameters are enlarged with a mandrel.
3. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 2 further comprising:
embedding at least a portion of the one or more edges of said reinforcement band into the outer wall of said pipe at said female end.
4. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 2 further comprising:
heating said female end of said pipe to render it pliable prior to enlarging the exterior diameter of said pipe at said female end.
5. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 2 wherein said mandrel is stationary and said female end of pipe is urged onto said mandrel to enlarge the interior and exterior diameters of said pipe at said female end.
6. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 1 wherein said reinforcement band extends beyond a last thread of said internal thread, in a direction opposite said female leading edge.
7. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 1 wherein said reinforcement band extends beyond a first thread of said internal thread, in a direction towards said female leading edge.
8. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 1 wherein said step of enlarging the interior and exterior diameters of said female end further comprises:
enlarging the interior and exterior diameter of a first cylinder section of said female end; and
enlarging the interior and exterior diameter of a second cylinder section of said female end wherein the interior and exterior diameters of said second cylinder section are greater than the interior and exterior diameters of said first cylinder section respectively.
9. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 8 wherein the interior and exterior diameters of said first cylinder section are enlarged with a mandrel.
10. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 9 wherein said reinforcement band is positioned around the exterior surface of said first cylinder section.
11. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 9 further comprising:
embedding at least a portion of the one or more edges of said reinforcement band into the outer wall of said pipe at said female end.
12. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 9 wherein said mandrel is stationary and said female end of pipe is urged onto said mandrel to enlarge the interior and exterior diameters of said pipe at said female end.
13. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 8 wherein said reinforcement band extends beyond a last thread of said internal thread, in a direction opposite said female leading edge.
14. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 8 wherein said reinforcement band extends beyond a first thread of said internal thread, in a direction towards said female leading edge.
15. The method of claim 1 , wherein enlarging the interior and exterior diameters of the female end further comprises heating said female end of the pipe such that the outer wall of said pipe deforms around at least a portion of the one or more edges of said reinforcement band thereby embedding said reinforcement band into the outer wall of said pipe at said female end.
16. A method for manufacturing a single piece of thermoplastic pipe comprising:
extruding said pipe into a predetermined interior diameter and exterior diameter, wherein said pipe has an outer wall comprising an interior surface and an exterior surface;
cutting said pipe into a desired length, said length of pipe having a male end with a male leading edge and a female end with a female leading edge;
securing a cylindrical reinforcement band circumferentially around at least a portion of the exterior surface of said female end, the cylindrical reinforcement band comprising one or more edges;
forming internal threads on the interior surface of said female end, wherein at least a portion of said internal threads are positioned opposite said reinforcement band; and
forming external threads on the exterior surface of said male end.
17. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 16 wherein said reinforcement band is press fit onto said exterior surface of said female end.
18. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 16 wherein said step of securing a reinforcement band further comprises:
heating said reinforcement band to thermal-expand its internal diameter;
positioning said reinforcement band circumferentially around at least a portion of the exterior surface of said female end; and
cooling said reinforcement band to thermally contract its internal diameter.
19. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 18 wherein cooling said reinforcement band further comprises creating an interference fit between said reinforcement band and said at least a portion of the exterior surface of said female end.
20. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 16 , further comprising:
embedding at least a portion of the one or more edges of said reinforcement band into the outer wall of said pipe at said female end.
21. The method of manufacturing a single piece of thermoplastic pipe as recited in claim 16 wherein said reinforcement band extends beyond the last thread of said internal thread, in a direction opposite said female leading edge.