Poultry wing segmenting system and method of use
A poultry wing segmenting system and method of use, includes a drive mechanism, a conveyor having a plurality of spaced shackles which hold the poultry wing suspended by their shoulder joints vertically positioned and presented to a horizontally rotatable wheel which has a plurality of circumferentially spaced lateral notched slots therearound, the rotatable wheel has a pair of annular slots into which cutting blades are positioned, a plurality of wing engaging members and guide members to bias and open the wing joints against cutting blades drawn through the annular to produce separate poultry wing segments of drumette, flat, and tip.
1. A poultry wing segmenting system to segment the poultry wing into segments, a drumette having a shoulder joint, a flat having an elbow joint and a tip joint, and a tip, said system comprising:
a drive mechanism;
a conveyor having a plurality of spaced shackles configured to vertically hold the poultry wing suspended by its shoulder joint;
a segmented wheel configured with a plurality of contoured troughs circumferentially disposed laterally therearound said segmented wheel, said wheel configured to receive the vertical hung poultry wing from said shackles, and wherein said segmented wheel is configured with one or more annular slots wherein at least one cutting blade is positioned, and wherein said segmented wheel is further configured with a pivotable wing tip cup;
at least one guide bar disposed adjacent said segmented wheel to bias the at least one segment of the poultry wing against said contoured trough of said segmented wheel and to draw said cutting blade through said annular slots to sever the poultry wing into one or more segments.
2. The poultry wing segmenting system of claim 1 , wherein said segmented wheel further comprises a first wheel segment positioned to receive the drumette, a second wheel segment positioned to receive the poultry wing flat, and a third wheel segment positioned to receive the poultry wing tip.
3. The poultry wing segmenting system of claim 2 , wherein said pivotable wing tip cup is hinged to said third wheel segment.
4. The poultry wing segmenting system of claim 3 , wherein said pivotable wing tip cup further comprises a roller.
5. The poultry wing segmenting system of claim 4 , wherein said pivotable wing tip cup is configured to pivot between an open position and a closed position by contact of said roller with a cam.
6. The poultry wing segmenting system of claim 5 , wherein said open position is configured to transition the tip and said closed position is configured to hold the tip.
7. The poultry wing segmenting system of claim 5 , wherein said closed position is configured to fold the tip.
8. The poultry wing segmenting system of claim 5 , wherein wing tip cup further comprises a biased unloader bar configured to discharge the tip.
9. The poultry wing segmenting system of claim 2 , wherein said at least one guide bar further comprises at least one drumette guide bar configured to urge the drunmette into one of said plurality of contoured troughs of said first wheel segment.
10. The poultry wing segmenting system of claim 2 , wherein said at least one guide bar further comprises at least one tip guide bar configured to urge the flat into one of said plurality of contoured troughs of said second wheel segment.
11. The poultry wing segmenting system of claim 2 , wherein said at least one guide bar further comprises at least one tip guide bar configured to urge the tip into one of said plurality of contoured troughs of said third wheel segment.
12. The poultry wing segmenting system of claim 2 , wherein said one or more annular slots further comprises a first annular slot positioned between said first wheel segment and said second wheel segment.
13. The poultry wing segmenting system of claim 12 , wherein said at least one cutting blade further comprises a first cutting blade positioned therein said first annular slot.
14. The poultry wing segmenting system of claim 2 , wherein said one or more annular slots further comprises a second annular slot positioned between said second wheel segment and said third wheel segment.
15. The poultry wing segmenting system of claim 14 , wherein said at least one cutting blade further comprises a second cutting blade positioned therein said second annular slot.
16. The poultry wing segmenting system of claim 15 , wherein said bifurcated blade further comprises beveled edge configured to separate the wrist joint.
17. The poultry wing segmenting system of claim 15 , wherein said second cutting blade further comprises a guide wire configured to guide the wrist joint in to said second cutting blade.
18. The poultry wing segmenting system of claim 14 , wherein said second annular slot further comprises a slide plate configured to carry the flat therein said second wheel segment.
19. The poultry wing segmenting system of claim 18 , wherein said second cutting blade further comprises a bifurcated blade.
20. The poultry wing segmenting system of claim 1 , wherein said shackle traverses an inner path relative to said segmented wheel traverses an outer path, and wherein said at least one guide bar disposed adjacent said segmented wheel transfers the poultry wing from said shackle to one of said plurality of contoured troughs.