Lubricious extruded medical tubing
A medical tube having improved lubricity is disclosed. The medical tube is produced by extruding a polymer material blended with a lubricity enhancing additive through a resilient die. The polymer material can be medical-grade high-density polyethylene, and the lubricity enhancing additive can be a silicone-based or alloy-based material. The medical tube can include one or more internal elongated protuberances so as to reduce the internal surface area of the medical tube available to generate friction on a guide wire inserted or withdrawn through the medical tube.
1. A lubricious medical tube assembly comprising:
a lubricious medical tube formed from a blended material, the blended material comprising:
at least about ninety-five percent organic polymer resin, the organic polymer resin being high-density polyethylene; and
0.5 percent to three percent lubricity enhancing additive blended with the organic polymer resin to form the blended material; and
a plurality of monolithic tubing clips coupled to the lubricious medical tube to maintain the lubricious medical tube in a coiled configuration, the plurality of tubing clips including at least one tubing clip having two sockets for coupling with two turns of the lubricious medical tube and at least one tubing clip having three sockets for coupling with three turns of the lubricious medical tube,
wherein the blended material is extruded through a resilient die into the lubricious medical tube such that the lubricious medical tube has a substantially tubular configuration bounded by an inner surface and an outer surface encompassing the inner surface.
2. The lubricious medical tube assembly of claim 1 , wherein the lubricity enhancing additive is siloxane.
3. The lubricious medical tube assembly of claim 1 , wherein the lubricity enhancing additive includes Franklinite.
4. The lubricious medical tube assembly of claim 1 , wherein the inner surface of the lubricious medical tube is formed with a plurality of elongated protuberances arranged to extend substantially parallel to a length dimension of the lubricious medical tube.
5. The lubricious medical tube assembly of claim 4 , wherein the plurality of elongated protuberances are configured such that each of the protuberances is characterized by a raised apex, the raised apex being closer to an axis of substantial cylindrical symmetry of the lubricious medical tube than a depressed region located between adjacent ones of the plurality of elongated protuberances.
6. The lubricious medical tube assembly of claim 5 , wherein the plurality of elongated protuberances are configured such that a medical guide wire inserted in the medical tube contacts at least a portion of one or more of the plurality of elongated protuberances, including the raised apexes, without contacting at least a portion of the inner surface between adjacent ones of the plurality of protuberances.
7. The lubricious medical tube assembly of claim 4 , wherein the plurality of elongated protuberances are substantially evenly spaced about the interior surface of the lubricious medical tube.
8. The lubricious medical tube assembly of claim 1 , wherein the inner surface of the lubricious medical tube is sufficiently lubricious to allow insertion or withdrawal of a guide wire into the lubricious medical tube while the lubricious medical tube is maintained in the coiled configuration by the plurality of monolithic tubing clips.
9. The lubricious medical tube assembly of claim 1 , further comprising:
a medical device housed within the lubricious medical tube.
10. The lubricious medical tube assembly of claim 9 , wherein the medical device housed within the lubricious medical tube is a guide wire for use in a cardiovascular surgical procedure.
11. The lubricious medical tube assembly of claim 9 , wherein the medical device housed within the lubricious medical tube is a catheter.
12. The lubricious medical tube assembly of claim 1 , wherein the at least one tubing clips having two sockets is two separate and distinct tubing clips and wherein the at least one tubing clips having three sockets is three separate and distinct tubing clips.
13. The lubricious medical tube assembly of claim 1 , wherein the inner surface of the lubricious medical tube is smooth.
14. The lubricious medical tube assembly of claim 1 , wherein the lubricity enhancing additive has a melt flow index between about seven grams per ten minutes and about thirteen grams per ten minutes.
15. The lubricious medical tube assembly of claim 1 , wherein the lubricity enhancing additive has a bulk density between about thirty pounds per cubic foot and about thirty-five pounds per cubic foot.
16. The lubricious medical tube assembly of claim 1 , wherein the lubricity enhancing additive has a moisture content less than about one-half of a percent.
17. A lubricious medical tube assembly comprising:
a lubricious medical tube formed from a blended material, the blended material comprising:
at least about ninety-five percent medical grade high-density polyethylene; and
0.5 percent three percent lubricity enhancing additive blended with the medical grade high-density polyethylene to form the blended material, the lubricity enhancing additive including siloxane; and
a plurality of monolithic tubing clips coupled to the lubricious medical tube to maintain the lubricious medical tube in a coiled configuration, the plurality of tubing clips including at least one tubing clip having two sockets for coupling with two turns of the lubricious medical tube and at least one tubing clip having three sockets for coupling with three turns of the lubricious medical tube,
wherein the blended material is extruded through a resilient die into the lubricious medical tube such that the lubricious medical tube has a substantially tubular configuration bounded by an inner surface and an outer surface encompassing the inner surface, an outer diameter of the lubricious medical tube being between 0.152 inches and 0.300 inches and an inner diameter of the lubricious medical tube being between 0.100 inches and 0.250 inches, and wherein the inner surface of the lubricious medical tube is sufficiently lubricious to allow insertion or withdrawal of a guide wire in the lubricious medical tube while the lubricious medical tube is maintained in the coiled configuration by the plurality of monolithic tubing clips.
18. The lubricious medical tube assembly of claim 17 , wherein the inner surface of the lubricious medical tube is smooth.
19. The lubricious medical tube assembly of claim 17 , wherein the lubricity enhancing additive has (i) a melt flow index between about seven grams per ten minutes and about thirteen grams per ten minutes, (ii) a bulk density between about thirty pounds per cubic foot and about thirty-five pounds per cubic foot, and (iii) a moisture content less than about one-half of a percent.