Work load lifting system for a vertical vacuum furnace
A lifting apparatus for a vertical vacuum furnace is disclosed. The apparatus includes first and second support modules arranged in spaced parallel alignment and first and second reversible lifting mechanisms mounted on respective ones of the first and second support modules. The apparatus also includes first and second motive means coupled to the first and second reversible lifting mechanisms for driving the reversible lifting mechanisms. First and second trolleys are operatively connected to the first and second reversible lifting mechanisms and adapted for engaging with a payload. The apparatus further includes a control system connected to the first and second motive means for controlling the operation of the first and second reversible lifting mechanisms whereby the first and second trolleys can be raised or lowered. A vertical vacuum furnace assembly including the lifting apparatus is also disclosed as well as a support module and a bottom head assembly for the lifting apparatus.
1. A vertical vacuum furnace assembly comprising:
a vertically oriented pressure vessel having an opening at a lower end thereof;
a bottom head assembly dimensioned for closing the opening in said pressure vessel;
a support structure comprising first and second preassembled leg assemblies arranged on opposite sides of said pressure vessel and having support arms attached to said pressure vessel; and
a control system;
wherein each of said preassembled leg assemblies comprises:
first and second columns;
a floor plate connected to the bottom ends of the first and second columns for attaching said columns to a surface;
a cross beam connecting the first and second columns in spaced relation to each other, said cross beam being positioned at a first distance above said floor plate;
first and second guide channels affixed longitudinally to the first and second columns, respectively, between said floor plate and the cross beam such that said first and second guide channels are on facing surfaces of said first and second columns;
a trolley movably disposed in said first and second guide channels; and
a reversible mechanism supported on said cross beam, mechanically connected to said trolley for lifting or lowering said trolley, and electrically connected to said control system whereby said reversible mechanism can be operated to lift or lower said trolley;
wherein the reversible mechanism comprises a threaded shaft rotatably attached at one end to the floor plate, a drive mechanism mounted on the cross beam and connected to the other end of said threaded shaft, and a travelling element movably mounted on said threaded shaft and connected to the trolley;
wherein the trolley comprises a lift assembly that includes first and second side plates arranged in spaced parallel relation, a cross beam interconnecting the first and second side plates at upper ends thereof, a cross bar interconnecting the first and second side plates at lower ends thereof, and a coupling assembly connected to said lift assembly and to the travelling element on said reversible mechanism; and
wherein the coupling assembly comprises first and second lifting bars attached at lower ends thereof to the cross bar of said lift assembly, a bracket, and first and second link members pivotably connected between said first and second lifting bars and said bracket.
2. The vertical vacuum furnace assembly as claimed in claim 1 wherein the trolley comprises feet dimensioned and positioned for engagement with said bottom head assembly.
3. The vertical vacuum furnace assembly as claimed in claim 1 wherein said bottom head assembly comprises:
a generally circular steel plate;
a flange formed around the circumference of said steel plate;
first and second lifting beams attached to an external surface of said steel plate; and
means attached to an internal surface of said steel plate for supporting a work load on said steel plate.
4. The vertical vacuum furnace assembly as claimed in claim 1 wherein said bottom head assembly comprises a coolant jacket for circulating a coolant along the internal surface of the steel plate.
5. The vertical vacuum furnace assembly as claimed in claim 4 wherein the coolant jacket comprises:
a channel for conducting a coolant along the internal surface of the steel plate within said jacket;
an inlet formed in the steel plate for allowing a coolant to flow into said channel; and
an outlet formed in the steel plate distal from said inlet for allowing the coolant to flow out of said channel.
6. The vertical vacuum furnace assembly as claimed in claim 1 wherein said control system comprises:
a first sensor connected to the drive motor on said first leg assembly for generating an electrical signal indicative of a vertical position of the reversible mechanism on the first leg assembly;
a second sensor connected to the drive motor on the second leg assembly for generating an electrical signal indicative of a vertical position of the reversible mechanism on the second leg assembly;
a driver circuit connected to said drive motors and to said first and second sensors; and
a processor connected to said driver circuit for receiving position signals generated by said first and second sensors, said processor being adapted for receiving operating commands from an operator, and said processor being programmed for generating command signals in response to said position signals and said operating commands and for transmitting the command signals to said driver circuit, whereby the drive motors can be operated in synchronism.
7. The vertical vacuum furnace assembly as claimed in claim 6 wherein the driver circuit of said control system comprises:
a master drive circuit connected to the drive motor on the first leg assembly, to said first sensor, and to said processor; and
a follower drive circuit connected to the drive motor on the second leg assembly, to said second sensor, and to said processor controller.
8. The vertical vacuum furnace assembly as claimed in claim 7 wherein the follower driver circuit is connected to the programmable logic controller through said master driver circuit.
9. A vertical vacuum furnace assembly comprising:
a vertically oriented pressure vessel having an opening at a lower end thereof;
a bottom head assembly dimensioned for closing the opening in said pressure vessel;
a support structure comprising first and second preassembled leg assemblies arranged on opposite sides of said pressure vessel and having support arms attached to said pressure vessel; and
a control system;
wherein each of said preassembled leg assemblies comprises:
first and second columns;
a floor plate connected to the bottom ends of the first and second columns for attaching said columns to a surface;
a cross beam connecting the first and second columns in spaced relation to each other, said cross beam being positioned at a first distance above said floor plate;
first and second guide channels affixed longitudinally to the first and second columns, respectively, between said floor plate and the cross beam such that said first and second guides channels are on facing surfaces of said first and second columns;
a trolley movably disposed in said first and second guide channels; and
a reversible mechanism supported on said cross beam, mechanically connected to said trolley for lifting or lowering said trolley, and electrically connected to said control system whereby said reversible mechanism can be operated to lift or lower said trolley;
wherein the reversible mechanism comprises a threaded shaft rotatably attached at one end to the floor plate, a drive mechanism mounted on the cross beam and connected to the other end of said threaded shaft, and a travelling element movably mounted on said threaded shaft and connected to the trolley;
wherein the trolley comprises a lift assembly that includes first and second side plates arranged in spaced parallel relation, a cross beam interconnecting the first and second side plates at upper ends thereof, a cross bar interconnecting the first and second side plates at lower ends thereof, and a coupling assembly connected to said lift assembly and to the travelling element on said reversible mechanism; and
wherein the cross bar comprises a first bar member and a second bar member arranged in spaced parallel relation to each other on either side of said coupling assembly.
10. The vertical vacuum furnace assembly as claimed in claim 9 wherein the trolley comprises feet dimensioned and positioned for engagement with said bottom head assembly.
11. The vertical vacuum furnace assembly as claimed in claim 9 wherein said bottom head assembly comprises:
a generally circular steel plate;
a flange formed around the circumference of said steel plate;
first and second lifting beams attached to an external surface of said steel plate; and
means attached to an internal surface of said steel plate for supporting a work load on said steel plate.
12. The vertical vacuum furnace assembly as claimed in claim 9 wherein said bottom head assembly comprises a coolant jacket for circulating a coolant along the internal surface of the steel plate.
13. The vertical vacuum furnace assembly as claimed in claim 9 wherein said control system comprises:
a first sensor connected to the drive motor on said first leg assembly for generating an electrical signal indicative of a vertical position of the reversible mechanism on the first leg assembly;
a second sensor connected to the drive motor on the second leg assembly for generating an electrical signal indicative of a vertical position of the reversible mechanism on the second leg assembly;
a driver circuit connected to said drive motors and to said first and second sensors; and
a processor connected to said driver circuit for receiving position signals generated by said first and second sensors, said processor being adapted for receiving operating commands from an operator, and said processor being programmed for generating command signals in response to said position signals and said operating commands and for transmitting the command signals to said driver circuit, whereby the drive motors can be operated in synchronism.
14. The vertical vacuum furnace assembly as claimed in claim 13 wherein the driver circuit of said control system comprises:
a master drive circuit connected to the drive motor on the first leg assembly, to said first sensor, and to said processor; and
a follower drive circuit connected to the drive motor on the second leg assembly, to said second sensor, and to said processor controller.