Method and system for a portable refrigerant recovery unit load controller
A system and methods associated therewith for providing a load controller for a refrigerant recovery unit are disclosed. The load controller can be controlled to operate when the current drawn by the motor increases due to pressure changes caused by abnormal refrigerant flow or during activation of the motor in order to lower the pressure. In some aspects of the present disclosure, the load controller can lower the pressure by recirculating some of the pressure load through the opening of a compressor bypass loop line. In some embodiments, the current/pressure load may be monitored during the operation of the refrigerant recovery unit and set to act as an emergency shut off and alert system to the user when the system malfunctions.
1. A method of controlling a load of a refrigerant recovery unit, the method comprising the steps of:
receiving refrigerant from a refrigerant system through one or more service hoses that provides fluid communication from the refrigerant system to the refrigerant recovery unit;
drawing sufficient current to energize a compressor's motor with a start relay function;
monitoring the current of the compressor's motor with a current meter during the start relay function; and
activating, with a load controller, a solenoid valve to open a compressor bypass loop line during the start relay function when the monitored current is above a predetermined current level of a start relay to thereby decrease a pressure load placed on the compressor's motor upon starting.
2. The method of claim 1 , wherein the solenoid's activation is synchronized to operate at the same time the start relay of the compressor's motor starts.
3. The method of claim 1 , further comprising the step of:
activating, with the load controller, the solenoid valve to close the compressor bypass loop line when the monitored current is below the predetermined current level of the start relay.
4. A method of controlling a load of a refrigerant recovery unit comprising the steps of:
receiving refrigerant from a refrigerant system through one or more service hoses that provide fluid communication from the refrigerant system to the refrigerant recovery unit;
drawing sufficient current to energize a compressor's motor;
monitoring, with a controller, the current drawn by the compressor's motor during a start relay function;
activating, with the controller, a solenoid valve to open a compressor bypass loop line when the monitored current drawn by the compressor's motor is above a predetermined threshold; and
shutting off, with the controller, the compressor's motor when the current drawn by the compressor's motor remains above the predetermined threshold.
5. The method of claim 4 , further comprising the step of:
continue monitoring, with the controller, the current drawn by the compressor's motor after opening the compressor bypass loop line to determine if the current drawn by the compressor's motor is above or below the predetermined threshold.
6. The method of claim 5 , further comprising the step of:
reactivating, with the controller, the solenoid valve to open the compressor bypass loop line upon determining that the monitored current drawn by the compressor's motor is again above the predetermined threshold.
7. The method of claim 4 , further comprising the step of:
alerting a user of a possible malfunction.
8. The method of claim 4 , wherein a current meter is used to monitor the current drawn by the compressor's motor.
9. A system for controlling a compressor's load in a refrigerant recovery unit, the system comprising:
one or more fittings to connect service hoses that provide fluid communication between a refrigerant system and the refrigerant recovery unit;
a compressor having a motor, an outlet connection and an inlet connection;
a compressor bypass loop line, wherein a first end of the compressor bypass loop line is connected to a first line connected to the inlet connection of compressor and a second end of the compressor bypass loop line is connected to a second line connected to the outlet connection of the compressor;
a load controller in communication with a current sensor that measures a current drawn by the compressor's motor during a start relay function; and
a solenoid valve controlled by the load controller to open the compressor bypass loop line during the start relay function when the current drawn by the compressor's motor increases above a predetermined threshold.
10. The system of claim 9 , wherein the current sensor is a current meter capable of measuring the current drawn by the compressor's motor.
11. The system of claim 9 , wherein the solenoid valve is configured to be controlled by the load controller to open during the motor's start relay function.
12. The system of claim 9 , wherein the load controller is additionally operative to shut off the compressor's motor when the current drawn remains above the predetermined threshold subsequent to the opening of the compressor bypass loop line.
13. The system of claim 12 , wherein the load controller is in communication with a user interface capable of sending an alert to a user of a malfunction when the current drawn remains above the predetermined threshold subsequent to the opening of the compressor bypass loop line.
14. The system of claim 9 , wherein the load controller is a programmable microprocessor included in the refrigerant recovery unit.
15. The system of claim 9 , wherein the load controller is operable to electrically operate one or more solenoid valves of the system.
16. The system of claim 15 , wherein the operation of the valve control takes place according to predetermined thresholds and one or both measured conditions and preprogrammed operations.