Low Vibration Linear Motor Systems
A portable fuel cell system includes a fuel cell having a fluid path, a pump having a pumping chamber disposed in the fluid path and a mechanical input, an electric motor having a power signal input and having an oscillatory mechanical output coupled to the mechanical input, the mechanical output having unwanted vibration primarily at a first drive frequency of a power signal, a spring and mass assembly coupled to the mechanical output so as to vibrate out of phase with, and to reduce the unwanted vibration of, the mechanical output at the drive frequency, a vibration transducer physically coupled to the mechanical output and having a vibration transducer signal output, and an electrical control system having an input coupled to receive the vibration transducer signal output and having a control output coupled to the power signal input.
1 . A portable fuel cell system comprising:
a fuel cell having a fluid path including an intake and an exhaust;
a pump having a pumping chamber disposed in the fluid path and a mechanical input;
an electric motor, having a power signal input, the power signal input being removably connectable to an electrical power source, and having an oscillatory mechanical output coupled to the mechanical input of the pump, the mechanical output having unwanted vibration primarily at a first drive frequency of a power signal at the power signal input;
a spring and mass assembly configured to have a resonance at the drive frequency and coupled to the mechanical output of the motor so as to vibrate out of phase with the mechanical output of the motor at the drive frequency and so as to reduce the unwanted vibration of the mechanical output at the drive frequency;
a vibration transducer, physically coupled to the mechanical output of the motor, and having a vibration transducer signal output; and,
an electrical control system having an input coupled to receive the vibration transducer signal output and having a control output coupled to the power signal input of the motor;
wherein the control system is configured so that the control output causes a reduction in vibration of the mechanical output of the motor at least one harmonic of the drive frequency.
2 . A portable fuel cell system according to claim 1 , wherein the pump further comprises a diaphragm disposed over a pumping chamber, and wherein the oscillatory mechanical output of the motor is coupled to the diaphragm.
3 . A portable fuel cell system according to claim 1 , wherein the vibration transducer comprises an accelerometer.
4 . A portable fuel cell system according to claim 1 , wherein the control output comprises a first control frequency component, such component having a first control frequency magnitude and a first control frequency phase, the first control frequency component configured to be an integral harmonic of the drive frequency, and wherein the control system is configured to adjust the first control frequency magnitude and first control frequency phase to reduce the vibration of the mechanical output at the first control frequency.
5 . A portable fuel cell system according to claim 4 , the control output further comprising a second control frequency component having a second control frequency magnitude and a second control frequency phase, wherein the second control frequency component is an integral harmonic of the drive frequency that is not the same as the harmonic of the first control frequency component, and wherein the electrical control system is configured to modulate the second control frequency magnitude and second control phase to reduce vibration of the mechanical output at the second control frequency.
6 . A portable fuel cell system according to claim 1 , wherein the electrical control system is further configured to modulate the drive frequency in response to the vibration transducer signal output to minimize vibration measured by such signal output.
7 . An electrically powered system comprising:
an electric motor, having a power signal input, the power signal input being removably connectable to an electrical power source, and having an oscillatory mechanical output coupled to a load, the mechanical output having unwanted vibration primarily at a first drive frequency of a power signal at the power signal input;
a spring and mass assembly configured to have a resonance at the drive frequency and coupled to the mechanical output of the motor so as to vibrate out of phase with the mechanical output of the motor at the drive frequency and so as to reduce the unwanted vibration of the mechanical output at the drive frequency;
a vibration transducer, physically coupled to the mechanical output of the motor, and having a vibration transducer signal output; and,
an electrical control system having an input coupled to receive the vibration transducer signal output and having a control output coupled to the power signal input of the motor;
wherein the control system is configured so that the control output causes a reduction in vibration of the mechanical output of the motor at one or more harmonics of the drive frequency.
8 . An electrically powered system according to claim 7 , wherein the vibration transducer comprises an accelerometer.
9 . An electrically powered system according to claim 7 , wherein the control output comprises a first control frequency component, such component having a first control frequency magnitude and a first control frequency phase, the first control frequency component configured to be an integral harmonic of the drive frequency, and wherein the control system is configured to adjust the first control frequency magnitude and first control frequency phase to reduce the vibration of the mechanical output at the first control frequency.
10 . An electrically powered system according to claim 9 , the control output further comprising a second control frequency component having a second control frequency magnitude and a second control frequency phase, wherein the second control frequency component is an integral harmonic of the drive frequency that is not the same as the harmonic of the first control frequency component, and wherein the electrical control system is configured to modulate the second control frequency magnitude and second control phase to reduce vibration of the mechanical output at the second control frequency.
11 . An electrically powered system according to claim 7 , wherein the electrical control system is further configured to modulate the drive frequency in response to the vibration transducer signal output to minimize vibration measured by such signal output.