IP Library Granted Patent US 8,497,020
Granted Patent B2
US 8,497,020 · App. 13/739,690 · Granted Jul 30, 2013

Precision wood particle feedstocks

Inventors: James H. Dooley (Federal Way, WA); David N. Lanning (Federal Way, WA)
Assignee: Forest Concepts, LLC
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,497,020
App. No.
13/739,690
Granted
Jul 30, 2013
Kind
B2
Abstract

Wood particles having fibers aligned in a grain, wherein: the wood particles are characterized by a length dimension (L) aligned substantially parallel to the grain, a width dimension (W) normal to L and aligned cross grain, and a height dimension (H) normal to W and L; the L×H dimensions define two side surfaces characterized by substantially intact longitudinally arrayed fibers; the W×H dimensions define two cross-grain end surfaces characterized individually as aligned either normal to the grain or oblique to the grain; the L×W dimensions define two substantially parallel top and bottom surfaces; and, a majority of the W×H surfaces in the mixture of wood particles have end checking.

Claims (43)

1. An industrial feedstock comprising a mixture of wood particles having fibers aligned in a grain, wherein:

the wood particles are characterized by a length dimension (L) aligned substantially parallel to the grain, a width dimension (W) normal to L and aligned cross grain, and a height dimension (H) normal to W and L;

the L×H dimensions define two side surfaces characterized by substantially intact longitudinally arrayed fibers;

the W×H dimensions define two cross-grain end surfaces characterized individually as aligned either normal to the grain or oblique to the grain;

the L×W dimensions define two substantially parallel top and bottom surfaces;

a majority of the W×H surfaces in the mixture of wood particles have end checking; and,

the mixture of wood particles is characterized by a substantially uniform size distribution profile as determined by the following protocol:

drying approximately 1000 g of the wood particles to constant weight at 110° F.;

pouring 400 g of the dried wood particles into a stacked screen assembly consisting of in a contiguous size-ordered array: a top 1-inch screen having 25.00 mm nominal sieve openings, a ½-inch screen having 12.50 mm nominal sieve openings, a ⅜-inch screen having 9.53 mm nominal sieve openings, a ¼-inch screen having 6.30 mm nominal sieve openings, a No. 4 screen having 4.74 mm nominal sieve openings, a No. 8 screen having 2.38 mm nominal sieve openings, a No. 10 screen having 2.00 mm nominal sieve openings, a No. 16 screen having 1.19 mm nominal sieve openings, a No. 20 screen having 0.84 mm nominal sieve openings, and a bottom pan;

shaking the stacked screen assembly for 10 minutes on a motorized tapping sieve shaker;

weighing the wood particles that are retained on each of the screens; and

determining that the wood particle mixture is characterized by a substantially uniform size range if the sum of the weights of wood particles retained on any contiguous five of the screens exceeds 320 g in total.

2. The industrial feedstock of claim 1 , wherein the sum of the weights of wood particles retained on any contiguous three of the screens exceeds 360 g in total.

3. The industrial feedstock of claim 1 , wherein the wood particles are characterized by a retained field moisture content of greater than 30% dry basis.

4. An industrial feedstock comprising a mixture of wood particles having fibers aligned in a grain, wherein:

the wood particles are characterized by a length dimension (L) aligned substantially parallel to the grain, a width dimension (W) normal to L and aligned cross grain, and a height dimension (H) normal to W and L;

the L×H dimensions define two side surfaces characterized by substantially intact longitudinally arrayed fibers;

the W×H dimensions define two cross-grain end surfaces characterized individually as aligned either normal to the grain or oblique to the grain;

the L×W dimensions define two substantially parallel top and bottom surfaces;

a majority of the W×H surfaces in the mixture of wood particles have end checking; and,

the mixture of wood particles is characterized by a shape distribution profile conducive to flowability as determined by the following protocol:

drying 1000 g of the wood particle mixture to constant weight at 110° F.;

selecting at random 100 of the dried wood particles;

measuring the length and width dimensions of each of the 100 wood particles;

calculating a L/W value for each of the 100 wood particles;

calculating a mean, a standard deviation, and a coefficient of variation from the 100 L/W values, and

determining that the wood particles are characterized by a shape distribution profile conducive to flowability if the calculated mean is less than 3 with a coefficient of variance less than 2.

5. The industrial feedstock of claim 4 , wherein the wood particles are characterized by a retained field moisture content of greater than 30% dry basis.

6. An industrial feedstock comprising a mixture of wood particles having fibers aligned in a grain, wherein:

the wood particles are characterized by a length dimension (L) aligned substantially parallel to the grain, a width dimension (W) normal to L and aligned cross grain, and a height dimension (H) normal to W and L;

the L×H dimensions define two side surfaces characterized by substantially intact longitudinally arrayed fibers;

the W×H dimensions define two cross-grain end surfaces characterized individually as aligned either normal to the grain or oblique to the grain;

the L×W dimensions define two substantially parallel top and bottom surfaces;

a majority of the W×H surfaces in the mixture of wood particles have end checking; and,

a majority of the wood particles are characterized by a substantially uniform minimum distance to center as determined by the following protocol:

drying approximately 1000 g of the wood particle mixture to constant weight at 110° F.;

selecting at random 100 of the dried wood particles;

measuring the length, width, and height dimensions of each of the 100 particles;

selecting the smallest of the three dimensional measurements for each particle;

calculating from the 100 smallest dimensional measurements a mean, a standard deviation, and a coefficient of variation; and

determining that the wood particles are characterized by a substantially uniform minimum distance to center if the calculated coefficient of variation is less than 3.0.

7. The industrial feedstock of claim 6 , wherein the calculated coefficient of variation is less than 2.0.

8. The industrial feedstock of claim 6 , wherein the wood particles are characterized by a retained field moisture content of greater than 30% dry basis.

Assignments (2)
CONFIRMATORY LICENSE Recorded Dec 30, 2014
From: FOREST CONCEPTS, LLC
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 034752/0648 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DOOLEY, JAMES H.; LANNING, DAVID N.
To: FOREST CONCEPTS, LLC
Reel/Frame 030353/0132 →
Continuity (7)
Continuation In Part 13594312 · Aug 24, 2012
Continuation In Part PCTUS2011033584 · Apr 22, 2011
Continuation In Part 12966198 · Dec 13, 2010
Continuation 12907526 · Oct 19, 2010
Provisional Application 61343005 · Apr 22, 2010
Provisional Application 61663367 · Jun 22, 2012
Related Publication 20130115459A1 · May 9, 2013