IP Library Granted Patent US 10,016,208
Granted Patent B2
US 10,016,208 · App. 13/757,247 · Granted Jul 10, 2018

Cutting tips for ultrasonic surgical system

Inventors: Gwenael D. Gouery (Palm Beach Gardens, FL); Eric B. Reno (West Chester, PA); Nuria Serra Malats (Oberdorf, CH); Yann Gallard (Le Haillan, FR); Vianney Ruellan (Bordeaux, FR)
Assignees: DePuy Synthes Products, Inc.; Satelec SAS
A61B17/320068A61B2017/320004A61B2017/320078A61C3/03
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Quick Facts
Patent No.
US 10,016,208
App. No.
13/757,247
Granted
Jul 10, 2018
Kind
B2
Abstract

A tool is configured to cut a tissue body. The tool includes a first section configured to be coupled to a transducer assembly, and a second section coupled to the first section. The first section at least partially includes a first material. The second section at least partially includes a second material that is different from the first material and denser than the first material. The second includes a cutting member that is configured to vibrate at a predetermined frequency so as to cut a tissue body an operative portion.

Claims (17)

1. A cutting system configured to cut a tissue body, the cutting system comprising:

a transducer assembly configured to receive electrical energy and convert the received electrical energy to mechanical vibration at a predetermined frequency in a range of about 28 kHz to about 36 kHz; and

a tool including a first end and a second end spaced from the first end along a longitudinal direction, the tool configured to be coupled to and located distally from the transducer assembly such that mechanical vibrations produced by the transducer assembly are transmitted to the tool thereby causing the tool to vibrate at the predetermined frequency, wherein the tool consists essentially of:

a first section coupled to and distally adjacent to the transducer assembly, the first section elongate along a first axis that extends along the longitudinal direction, the first section having a proximal end defining the first end, and the first section constructed from a titanium alloy; and

a second section coupled to and distally adjacent to the first section, the second section constructed from stainless steel having a density greater than the titanium alloy, the second section comprising an operative portion elongate along a second axis coplanar with the first axis, the second axis oriented at an oblique angle relative to the first axis, the operative portion including a support body and a cutting member located distally of the support body, the cutting member configured to cut the tissue body when the cutting member vibrates at the the predetermined frequency, the cutting member having a distal tip extending from the support body and defining the second end, the cutting member defining a serrated edge at the distal tip, the serrated edge defining teeth that protrude outwardly from the support body, each of the teeth tapering linearly and distally to a pointed tip in a plane coextensive with the first and second axes;

wherein when the tool receives the mechanical vibrations generated by the transducer assembly, the first section and at least a part of the second section vibrates back and forth along the longitudinal direction at the predetermined frequency;

wherein the tool has a length extending from the first end to the second end along the longitudinal direction between about 80 to about 120 millimeters;

wherein the cutting member is configured to vibrate at a cutting member amplitude range that is between about 300 percent to about 500 percent of a transducer assembly amplitude of the mechanical vibration produced by the transducer assembly when the first section is coupled to the transducer assembly and the transducer assembly is activated; and

wherein, at the predetermined frequency and the cutting member amplitude range, the cutting member is configured to cut mineralized tissue while not cutting soft tissue.

2. The cutting system according to claim 1 , further comprising a power supply electrically coupled to the transducer assembly, wherein the power supply is configured to supply electrical energy to the transducer assembly.

3. The cutting system according to claim 1 , further comprising a controller electrically coupled to the transducer assembly, wherein the controller is configured to control electrically energy supplied to the transducer assembly.

4. The cutting system according to claim 1 , wherein the length is about 105.7 millimeters.

5. The cutting system according to claim 1 , wherein the titanium alloy is a Ti 6-Al 4-V alloy.

6. The cutting system according to claim 1 , wherein the second section includes an elbow, such that at least a portion of the second section is elongated along the second axis.

7. The cutting system according to claim 1 , wherein the cutting member defines at least one cutting surface, and further comprises an abrasive coating that covers at least a portion of the at least one cutting surface, and the abrasive coating is at least made from an abrasive material.

8. The cutting system according to claim 7 , wherein the abrasive material comprises diamond particles.

9. The cutting system according to claim 7 , wherein the abrasive material comprise diamond-like carbons.

Assignments (9)
CHANGE OF NAME Recorded May 12, 2015
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 035647/0913 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNOR PREVIOUSLY RECORDED ON REEL 032454 FRAME 0226. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Aug 4, 2014
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 033464/0231 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2014
From: SERRA MALATS, NURIA
To: SYNTHES GMBH
Reel/Frame 032450/0176 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2014
From: GALLARD, YANN; RUELLAN, VIANNEY
To: SATELEC SAS
Reel/Frame 032450/0183 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2014
From: SYNTHES GMBH
To: SYNTHES USA, LLC
Reel/Frame 032450/0203 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2014
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 032450/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2014
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 032450/0272 →
CHANGE OF NAME Recorded Mar 17, 2014
From: HAND IINNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 032454/0226 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2014
From: GOUERY, GWENAEL D.; RENO, ERIC B.
To: SYNTHES USA, LLC
Reel/Frame 032450/0169 →
Continuity (2)
Provisional Application 61594616 · Feb 3, 2012
Related Publication 20130204285A1 · Aug 8, 2013
Cited By (6)
US 12,279,787 US 12,402,905 US 12,433,629 US 12,465,389 US 12,484,925 US 12,594,091