IP Library Granted Patent US 9,208,919
Granted Patent B2
US 9,208,919 · App. 13/757,415 · Granted Dec 8, 2015

Aerogels and methods of making same

Inventors: Jing Kong (Winchester, MA); Sung Mi Jung (Malden, MA)
Assignee: Massachusetts Institute of Technology
H01B1/02B01J20/02B01J20/0233B01J20/06B01J20/103B01J20/205B01J20/28007B01J20/28047H01B1/04H01B1/08H01B1/14H01B1/16H01B1/18Y10T428/2982
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Quick Facts
Patent No.
US 9,208,919
App. No.
13/757,415
Granted
Dec 8, 2015
Kind
B2
Abstract

Provided in one embodiment is a method of making an aerogel, comprising: (A) increasing a concentration of a suspension comprising a gel precursor under a condition that promotes formation of a gel, wherein the gel precursor comprises particulates having an asymmetric geometry; and (B) removing a liquid from the gel to form the aerogel, wherein the aerogel and the gel have substantially the same geometry. An aerogel comprising desirable properties are also provided.

Claims (19)

1. A method of making, comprising:

(A) increasing a concentration of a suspension comprising a gel precursor under a condition that promotes formation of a gel, wherein the gel precursor comprises particulates having an asymmetric geometry, and the particulates in the formed gel are physically bonded by Van der Waals forces; and

(B) removing a liquid from the gel to form an aerogel,

wherein the aerogel and the gel have substantially the same geometry.

2. The method of claim 1 , wherein the gel precursor comprises a metal, an oxide, a nitride, a sulfide, a semiconductor, a carbon-containing material, or combinations thereof.

3. The method of claim 1 , wherein the particulates have an aspect ratio of greater than about 50.

4. The method of claim 1 , wherein (A) further comprises increasing the concentration above a gel network transition point.

5. The method of claim 1 , wherein (A) further comprises removing a surfactant from the suspension.

6. The method of claim 1 , wherein the particulates in the gel substantially do not aggregate.

7. The method of claim 1 , wherein (A) further comprises forming the gel precursor into the gel by hydrothermal synthesis.

8. The method of claim 1 , wherein (B) is carried out by at least one of (i) freeze drying and (ii) supercritical point drying.

9. A method of making, comprising:

(A) subjecting a suspension comprising a gel precursor comprising particulates to at least one of sonication and filtering;

(B) forming the suspension into a gel using hydrothermal synthesis; and

(C) removing a liquid from the gel to form an aerogel,

wherein at least some of the particulates have an aspect ratio of at least 50.

10. The method of claim 9 , wherein (B) further comprises controlling at least one of an initial concentration of the gel precursor and a reaction time of the hydrothermal synthesis to affect formation of the gel.

11. The method of claim 10 , wherein the aerogel and the gel have substantially the same volume.

12. The method of claim 1 , wherein the gel precursor consists essentially of the particulates and an optional surfactant.

Assignments (1)
CONFIRMATORY LICENSE Recorded Apr 29, 2015
From: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 035531/0887 →
Continuity (3)
Provisional Application 61594832 · Feb 3, 2012
Provisional Application 61612736 · Mar 19, 2012
Related Publication 20130202890A1 · Aug 8, 2013