IP Library Granted Patent US 8,546,229
Granted Patent B2
US 8,546,229 · App. 13/760,882 · Granted Oct 1, 2013

Methods for fabricating bipolar transistors with improved gain

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Quick Facts
Patent No.
US 8,546,229
App. No.
13/760,882
Granted
Oct 1, 2013
Kind
B2
Abstract

Insufficient gain in bipolar transistors ( 20 ) is improved by providing an alloyed (e.g., silicided) emitter contact ( 452 ) smaller than the overall emitter ( 42 ) area. The improved emitter ( 42 ) has a first emitter (FE) portion ( 42 - 1 ) of a first dopant concentration C FE , and a second emitter (SE) portion ( 42 - 2 ) of a second dopant concentration C SE . Preferably C SE ≧C FE . The SE portion ( 42 - 2 ) desirably comprises multiple sub-regions ( 45 i, 45 j, 45 k ) mixed with multiple sub-regions ( 47 m, 47 n, 47 p ) of the FE portion ( 42 - 1 ). A semiconductor-metal alloy or compound (e.g., a silicide) is desirably used for Ohmic contact ( 452 ) to the SE portion ( 42 - 2 ) but substantially not to the FE portion ( 42 - 1 ). Including the FE portion ( 42 - 1 ) electrically coupled to the SE portion ( 42 - 2 ) but not substantially contacting the emitter contact ( 452 ) on the SE portion ( 42 - 2 ) provides gain increases of as much as ˜278.

Claims (32)

1. A method for forming a bipolar transistor, comprising the steps of:

providing a semiconductor (SC) containing substrate having a first surface, and with a base region therein extending to the first surface;

forming in the base region proximate the first surface an emitter comprising a first emitter (FE) portion of a first dopant concentration C FE and a second emitter (SE) portion of a second dopant concentration C SE ; and

providing multiple Ohmic contacts on the emitter, substantially on the SE portion but substantially not on the FE portion.

2. The method of claim 1 , further comprising:

prior to providing the multiple Ohmic contacts, forming on the first surface at least partly over the emitter a dopant blocking layer having closed portions adapted to substantially prevent entry of materials therethrough and multiple laterally dispersed open portions adapted to facilitate entry of the materials therethrough.

3. The method of claim 2 wherein the materials comprise at least one of the group consisting of dopant materials for forming the second emitter portions and electrical contact materials for forming the Ohmic contacts.

4. The method of claim 1 , wherein the emitter is formed such that the SE portion comprises multiple sub-emitters laterally mixed with or adjacent to parts of the FE portion or both.

5. The method of claim 1 , wherein the emitter is formed such that C SE ≧C FE .

6. The method of claim 1 , wherein the emitter is formed to have a total lateral emitter area (TEA), wherein the Ohmic contacts are formed to have a total lateral emitter contact area (ECA), and wherein ECA<TEA.

7. The method of claim 1 , wherein the emitter is formed to have a total lateral emitter area (TEA), while the second emitter portion has a total lateral second emitter area (SEA), and wherein SEA<TEA.

8. The method of claim 7 , wherein the emitter is formed such that SEA≦0.95*TEA.

9. The method of claim 8 , wherein forming comprises:

forming the FE emitter portion to include a first plurality of sub-emitters; and

forming the SE portion to include a second plurality of sub-emitters proximate the first plurality of sub-emitters.

10. The method of claim 9 , wherein the second plurality of sub-emitters are substantially electrically coupled in parallel.

11. A method, comprising:

providing a semiconductor (SC) containing substrate having a first surface, and with a base region therein extending to the first surface; and

forming in the base region proximate the first surface an emitter comprising a first emitter (FE) portion of a first dopant concentration C FE and a second emitter (SE) portion of a second dopant concentration C SE of the same type dopant;

wherein the emitter is formed such that C SE ≧C FE .

12. The method of claim 11 further comprising forming a semiconductor-metal Ohmic emitter contact substantially on the SE portion and substantially not on the FE portion.

13. The method of claim 11 , wherein the SE dopant concentration C SE and the FE dopant concentration C FE have a ratio C SE /C FE in a range of about C SE /C FE =1 to 10000.

14. The method of claim 11 , wherein the emitter is formed such that the SE portion is laterally mixed with at least part of the FE portion.

15. The method of claim 14 , wherein a part of the FE portion is substantially laterally interspersed with the SE portion.

16. The method of claim 11 , wherein the emitter comprises silicon and the semiconductor-metal Ohmic emitter contact comprises a silicide.

17. A method, comprising:

providing a semiconductor (SC) containing substrate having a first surface, and with a base region therein extending to the first surface; and

forming in the base region proximate the first surface an emitter comprising a first emitter (FE) portion of a first dopant concentration C FE and a second emitter (SE) portion of a second dopant concentration C SE ;

wherein the SE portion comprises multiple sub-emitters at least partially laterally interspersed with the FE portion.

18. The method of claim 17 further comprising forming an Ohmic contact from a metal-SC compound or alloy substantially on the SE portion and not on the FE portion.

19. The method of claim 17 wherein the emitter laterally has a total emitter area (TEA), wherein the Ohmic contact has an Ohmic emitter contact area (ECA), and wherein ECA<TEA.

20. The method of claim 17 , further comprising forming the SE portion to include multiple sub-emitters each having a portion of the Ohmic contact thereon.

Assignments (22)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040925 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Feb 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V. F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 052917/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040928 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Jan 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 052915/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 037486 FRAME 0517. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS. Recorded Dec 10, 2019
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 053547/0421 →
RELEASE OF SECURITY INTEREST Recorded Sep 10, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 050744/0097 →
CORRECTIVE ASSIGNMENT TO CORRECT THE TO CORRECT THE APPLICATION NO. FROM 13,883,290 TO 13,833,290 PREVIOUSLY RECORDED ON REEL 041703 FRAME 0536. ASSIGNOR(S) HEREBY CONFIRMS THE THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS.. Recorded Feb 20, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: SHENZHEN XINGUODU TECHNOLOGY CO., LTD.
Reel/Frame 048734/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE PATENTS 8108266 AND 8062324 AND REPLACE THEM WITH 6108266 AND 8060324 PREVIOUSLY RECORDED ON REEL 037518 FRAME 0292. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS. Recorded Feb 1, 2017
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 041703/0536 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED AT REEL: 040652 FRAME: 0241. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER AND CHANGE OF NAME. Recorded Jan 5, 2017
From: FREESCALE SEMICONDUCTOR, INC.
To: NXP USA, INC.
Reel/Frame 041260/0850 →
MERGER Recorded Nov 8, 2016
From: FREESCALE SEMICONDUCTOR, INC.
To: NXP USA, INC.
Reel/Frame 040652/0241 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 040928/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V., F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 040925/0001 →
SUPPLEMENT TO THE SECURITY AGREEMENT Recorded Jun 16, 2016
From: FREESCALE SEMICONDUCTOR, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 039138/0001 →
ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 13, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
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ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 12, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 037486/0517 →
PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 037357/0704 →
PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 037357/0725 →
PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 037357/0744 →
SECURITY AGREEMENT Recorded Nov 6, 2013
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 031591/0266 →
SECURITY AGREEMENT Recorded Jun 18, 2013
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
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SUPPLEMENT TO IP SECURITY AGREEMENT Recorded May 20, 2013
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SUPPLEMENT TO IP SECURITY AGREEMENT Recorded May 20, 2013
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To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
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SUPPLEMENT TO IP SECURITY AGREEMENT Recorded May 20, 2013
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2013
From: LIN, XIN; BLOMBERG, DANIEL J.; ZUO, JIANG-KAI
To: FREESCALE SEMICONDUCTOR, INC.
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