Tab welded turntable
A turntable assembled from a plurality of flat sheet metal parts where the sheet metal parts include a series of voids and/or protrusions. The protrusions insert into the voids so that some flat sheet parts are disposed in a vertical orientation and some in a horizontal orientation, the vertical parts substantially perpendicular to the horizontal parts. The flat sheet parts are welded together to create a support structure with the voids and protrusions interacting to align the flat sheet parts within required manufacturing tolerances. One of the horizontally disposed parts has holes therein for attaching the support structure to a hub to create a rotating turntable.
1. A turntable comprising:
a hub having a plurality of holes; said holes adapted to receive bolts for affixing the hub to a foundation; and
a support structure attached to said hub, said support structure comprising:
a plurality of horizontal members having a plurality of voids, the plurality of voids including at least a first and second row of voids the first and second row of voids each including at least two of the plurality of voids;
the first row of voids extending along a first direction, the second row of voids extending along a second direction perpendicular to the first direction;
a plurality of vertical members each of said vertical members disposed between and substantially perpendicular to said horizontal members, at least two of said plurality of vertical members perpendicular to each other;
a protrusion extending from an edge of each said vertical members, said protrusion inserted into one of said voids; and
said vertical members joined to said horizontal members.
2. The turntable of claim 1 wherein said voids extend through said horizontal member.
3. The turntable of claim 1 wherein at least one of said horizontal members has holes therein for attaching said horizontal member to said hub.
4. The turntable of claim 1 further comprising a drive mechanism adapted to rotate said support structure about said hub.
5. The turntable of claim 1 further comprising a track attached to at least one of said horizontal members.
6. The device of claim 5 wherein said track is adapted to receive rail cars.
7. The device of claim 1 wherein:
said turntable has two tracks, said tracks being perpendicular to each other; and
said support structure supports each of said tracks.
8. The device of claim 1 further comprising:
a side support affixed to said support structure; and
at least one side part attached to an edge of said side support, said side part parallel to said horizontal member.
9. A turntable comprising:
a hub having a plurality of holes; said holes adapted to receive bolts for affixing the hub to a foundation; and
a support structure attached to said hub, said support structure comprising:
a plurality of horizontal members having a plurality of rows of voids, each of said plurality of rows of voids including at least two voids, the rows of voids disposed in a radial pattern about each of said horizontal members such that each one of the plurality of rows of voids is disposed at an angle relative to at least another one of the plurality of rows of voids;
a plurality of vertical members each of said vertical members disposed between and substantially perpendicular to said horizontal members;
a protrusion extending from an edge of each said vertical members, said protrusion inserted into one of said voids; and
said vertical members joined to said horizontal members.
10. The turntable of claim 9 wherein said voids extend through said horizontal member.
11. The turntable of claim 9 wherein at least one of said horizontal members has holes therein for attaching said horizontal member to said hub.
12. The turntable of claim 9 further comprising a drive mechanism adapted to rotate said support structure about said hub.
13. The turntable of claim 9 further comprising a track attached to one of said horizontal members.
14. A method of manufacturing a turntable said method comprising the steps of:
providing a hub having a plurality of holes adapted to receive bolts for affixing said hub to a foundation;
providing a plurality of vertical members each having an edge with a protrusion;
providing a plurality of horizontal members each having a plurality of voids a first row of voids including two of the plurality of voids and a second row of voids including another two of the plurality of voids the first and second rows of voids disposed relative to each other such that a first line passing through the two of the plurality of voids intersects a second line passing through the another two of the plurality of voids;
placing said plurality of vertical members substantially perpendicular to said plurality of horizontal members and between two of said plurality of horizontal members such that the protrusion in each said vertical member inserts into one of the plurality of voids in said horizontal member;
welding said vertical member to said horizontal member; and
attaching said hub to one said horizontal members.
15. The method of claim 14 wherein said attaching step further comprises the step of providing bolts extending through holes in said hub and holes in one said horizontal members.
16. The method of claim 15 further comprising the step of affixing a drive mechanism to said turntable, said drive mechanism adapted to rotate the turntable.
17. The method of claim 14 wherein the first line is perpendicular to the second line.
18. The method of claim 14 wherein an end of one of said plurality of vertical members is welded to a side of another one of said plurality of vertical members.