IP Library Granted Patent US 8,859,434
Granted Patent B2
US 8,859,434 · App. 13/809,624 · Granted Oct 14, 2014

Etching method

Inventors: Akimitsu Oishi (Hyogo, JP); Shoichi Murakami (Hyogo, JP)
Assignee: SPP Technologies Co., Ltd.
H01L21/30655H01L29/1608
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Quick Facts
Patent No.
US 8,859,434
App. No.
13/809,624
Granted
Oct 14, 2014
Kind
B2
Abstract

The present invention relates to an etching method of capable of etching a silicon carbide substrate with a higher accuracy. A first etching step in which a silicon carbide substrate K is heated to a temperature equal to or higher than 200 ° C, SF6 gas is supplied into a processing chamber and plasma is generated from the SF6 gas, and a bias potential is applied to a platen, thereby isotropically etching the silicon carbide substrate K, and a second etching step in which the silicon carbide substrate K is heated to a temperature equal to or higher than 200 ° C., SF6 gas and O2 gas are supplied into the processing chamber and plasma is generated from the SF6 gas and the O2 gas, and a bias potential is applied to the platen on which the silicon carbide substrate K is placed, thereby etching the silicon carbide substrate K while forming a silicon oxide film as passivation film on the silicon carbide substrate K are alternately repeated.

Claims (34)

1. An etching method of etching a silicon carbide substrate placed on a platen in a processing chamber, comprising:

alternately repeating a first step in which the silicon carbide substrate is heated to a temperature equal to or higher than 200° C., a processing gas including a fluorine-containing gas is supplied into the processing chamber and plasma is generated from the processing gas, and RF power is supplied to the platen to thereby apply a bias potential to the platen, thereby etching the silicon carbide substrate, and a second step in which the silicon carbide substrate is heated to a temperature equal to or higher than 200° C., supplying a processing gas including oxygen gas or nitrogen gas into the processing chamber and generating plasma from the processing gas, and supplying RF power to the platen thereby to apply a bias potential to the platen, thereby forming a silicon oxide film or a silicon nitride film as passivation film on the silicon carbide substrate.

2. An etching method according to claim 1 , in which:

in the first step, the silicon carbide substrate is isotropically etched, and

in the second step, a processing gas including a fluorine-containing gas in addition to the oxygen gas or nitride gas is supplied into the processing chamber.

3. An etching method according to claim 2 , in which:

in the first step, a processing gas including oxygen gas in addition to the fluorine-containing gas is supplied into the processing chamber and plasma is generated from the processing gas.

4. An etching method according to claim 2 , in which:

in the first step, a processing gas including oxygen gas in addition to the fluorine-containing gas is supplied into the processing chamber and plasma is generated from the processing gas, and a supply flow rate of the oxygen gas is equal to or less than 1.25 times a supply flow rate of the fluorine-containing gas, and

in the second step, a processing gas including a fluorine-containing gas in addition to the oxygen gas is supplied into the processing chamber and plasma is generated from the processing gas, and a supply flow rate of the oxygen gas is equal to or more than 0.75 times a supply flow rate of the fluorine-containing gas.

5. An etching method according to claim 2 , in which:

in the first step, a processing gas including oxygen gas in addition to the fluorine-containing gas is supplied into the processing chamber and plasma is generated from the processing gas, and a supply flow rate of the oxygen gas is equal to or less than 1 time a supply flow rate of the fluorine-containing gas; and

in the second step, a processing gas including a fluorine-containing gas in addition to the oxygen gas is supplied into the processing chamber and plasma is generated from the processing gas, and a supply flow rate of the oxygen gas is equal to or more than 1 time a supply flow rate of the fluorine-containing gas.

6. An etching method according to claim 2 , in which:

in the first step, a processing gas including oxygen gas in addition to the fluorine-containing gas is supplied into the processing chamber and plasma is generated from the processing gas, and a supply flow rate of the oxygen gas is equal to or less than 0.25 times a supply flow rate of the fluorine-containing gas; and

in the second step, a processing gas including a fluorine-containing gas in addition to the oxygen gas is supplied into the processing chamber and plasma is generated from the processing gas, and a supply flow rate of the oxygen gas is equal to or more than 1.5 times a supply flow rate of the fluorine-containing gas.

7. An etching method according to claim 1 , in which:

in the second step, RF power equal to or more than 300 W is supplied to the platen to thereby apply a bias potential to the platen.

8. An etching method according to claim 1 , in which:

in the second step, a processing gas including a silicon-containing gas in addition to the oxygen gas or nitrogen gas is supplied into the processing chamber and plasma is generated from the processing gas, and a silicon oxide film or a silicon nitride film is formed as passivation film on the silicon carbide substrate.

9. An etching method according to claim 8 , in which:

in the first step, a processing gas including oxygen gas in addition to the fluorine-containing gas is supplied into the processing chamber and plasma is generated from the processing gas.

10. An etching method according to claim 8 , in which the silicon-containing gas is SiCl 4 gas.

11. An etching method according to claim 1 , in which:

in the second step, a processing gas including a fluorine-containing gas and a silicon-containing gas in addition to the oxygen gas is supplied into the processing chamber and plasma is generated from the processing gas to form a silicon oxide film as passivation film on the silicon carbide substrate.

12. An etching method of etching a silicon carbide substrate placed on a platen in a processing chamber, comprising:

heating the silicon carbide substrate to a temperature equal to or higher than 200° C;

supplying a processing gas including a silicon-containing gas as well as oxygen gas or nitrogen gas into the processing chamber and generating plasma from the processing gas, the silicon-containing gas including at least SiF 4 gas or SiCl 4 gas; and

etching the silicon carbide substrate while forming a silicon oxide film or a nitrogen oxide film as passivation film on the silicon carbide substrate.

13. An etching method according to claim 12 , in which the processing gas further includes a fluorine-containing gas.

14. An etching method according to claim 13 , in which RF power is supplied to the platen to thereby apply a bias potential to the platen.

15. An etching method according to claim 14 , in which RF power equal to or more than 300 W is supplied to the platen.

16. An etching method according to claim 12 , in which RF power is supplied to the platen to thereby apply a bias potential to the platen.

17. An etching method according to claim 16 , in which RF power equal to or more than 300 W is supplied to the platen.

Assignments (3)
CHANGE OF ADDRESS Recorded Sep 10, 2020
From: SPP TECHNOLOGIES CO., LTD.
To: SPP TECHNOLOGIES CO., LTD.
Reel/Frame 053745/0626 →
CHANGE OF ADDRESS Recorded Jun 25, 2013
From: SPP TECHNOLOGIES CO., LTD. (FORMERLY OF OFFICE TOWER Y 8F, 8-11, HARUMI 1-CHOME, CHUO-KU, TOKYO)
To: SPP TECHNOLOGIES CO., LTD.
Reel/Frame 030677/0353 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2013
From: OISHI, AKIMITSU; MURAKAMI, SHOICHI
To: SPP TECHNOLOGIES CO., LTD.
Reel/Frame 029612/0308 →
Priority Claims (1)
JP 2010-157648 · Jul 12, 2010 · national
Continuity (2)
Continuation In Part PCTJP2011056005 · Mar 15, 2011
Related Publication 20130115772A1 · May 9, 2013