IP Library Granted Patent US 8,790,824
Granted Patent B2
US 8,790,824 · App. 13/814,145 · Granted Jul 29, 2014

Graphite anode active material for use in lithium secondary battery

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Quick Facts
Patent No.
US 8,790,824
App. No.
13/814,145
Granted
Jul 29, 2014
Kind
B2
Abstract

By a method that includes coking a residue resulting from distillation of crude oil under reduced pressure and having API gravity of 1 to 5, an asphaltene content of 10 to 50%, a resin content of 5 to 30%, and a sulfur content of 1 to 12% to obtain coke, pulverizing the coke to obtain a carbon powder, and heating the carbon powder at 1000 to 3500 deg C., a graphite anode active material for use in a lithium secondary battery is obtained that has, in X-ray powder diffraction, d 002 of not smaller than 0.3354 nm and not greater than 0.337 nm, Lc(004) of smaller than 100 nm, La(110) of not smaller than 100 nm, and a half width of the peak of a plane (101) at a diffraction angle (2θ) of 44 degrees to 45 degrees of not smaller than 0.65 degree.

Claims (24)

1. A graphite anode active material for use in a lithium secondary battery wherein the graphite anode active material is, according to X-ray powder diffraction,

not smaller than 0.3354 nm and not greater than 0.337 nm in d 002 ,

smaller than 100 nm in Lc(004),

not smaller than 100 nm in La(110), and

not smaller than 0.65 degree in a half width of the peak of a plane (101) at a diffraction angle (2θ) of 44 degrees to 45 degrees.

2. The graphite anode active material for use in a lithium secondary battery according to claim 1 wherein a ratio I(100)/I(101) of peak intensity in X-ray powder diffraction is not lower than 0.7 and not higher than 1.

3. The graphite anode active material for use in a lithium secondary battery according to claim 1 wherein a layer has a ratio I(110)/I(004) of peak intensity of not lower than 0.2 measured by X-ray diffraction, the layer having density of not lower than 1.5 g/cm 3 and not higher than 1.6 g/cm 3 formed by applying a mixture of the anode active material and a binder to copper foil to be subjected to drying and pressure molding.

4. The graphite anode active material for use in a lithium secondary battery according to claim 1 wherein a BET specific surface area is not greater than 5 m 2 /g and D 50 referring to a volume average particle diameter is not smaller than 3 μm and not greater than 30 μm.

5. The graphite anode active material for use in a lithium secondary battery according to claim 1 wherein a half width of the peak of a plane (101) at a diffraction angle (2θ) of 44 degrees to 45 degrees in X-ray powder diffraction is not smaller than 0.65 degree and not greater than 2 degrees.

6. The graphite anode active material for use in a lithium secondary battery according to claim 1 wherein the graphite anode active material is surface-treated.

7. The graphite anode active material for use in a lithium secondary battery according to claim 1 wherein the graphite anode active material is surface-treated with pitch having a softening point of 200 to 350 deg C. and a fixed carbon content of 50 to 80% by mass.

8. The graphite anode active material for use in a lithium secondary battery according to claim 7 wherein D 50 referring to a volume average particle diameter of the pitch is 1 μm to 10 μm.

9. The graphite anode active material for use in a lithium secondary battery according to claim 7 wherein the pitch is optically isotropic.

10. A method for producing the graphite anode active material for use in the lithium secondary battery according to claim 1 comprising:

coking a residue resulting from distillation of crude oil under reduced pressure and having API gravity of 1 to 5, an asphaltene content of 10 to 50%, a resin content of 5 to 30%, and a sulfur content of 1 to 12% to obtain coke,

pulverizing the coke to obtain a carbon powder, and

heating the carbon powder at 1000 to 3500 deg C.

11. The method according to claim 10 further comprising performing surface treatment by mechanofusion or a wet process.

12. The method according to claim 10 wherein a water content of the coke is not higher than 1.0%.

13. An anode for use in a lithium secondary battery comprising the graphite anode active material for use in a lithium secondary battery according to claim 1 .

14. The anode for use in a lithium secondary battery according to claim 13 further comprising a vapor grown carbon fiber with a fiber diameter of not smaller than 5 nm and not larger than 0.2 μm.

15. A lithium secondary battery comprising the anode for use in a lithium secondary battery according to claim 13 .

16. The lithium secondary battery according to claim 15 comprising at least one solvent selected from a group consisting of ethylene carbonate, diethyl carbonate, dimethyl carbonate, methylethyl carbonate, propylene carbonate, butylene carbonate, ganma-butyrolactone, and vinylene carbonate.

17. A transportation, a power-generating system, or an electrical or electronic equipment comprising the lithium secondary battery according to claim 15 .

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2013
From: SOTOWA, CHIAKI; TAMURA, TAKAHIRO
To: SHOWA DENKO K.K.
Reel/Frame 029752/0571 →