IP Library Granted Patent US 9,711,815
Granted Patent B2
US 9,711,815 · App. 13/822,763 · Granted Jul 18, 2017

Polymer electrolyte fuel cell

Inventors: Tomoyuki Takane (Tokyo, JP); Naoko Matsuura (Tokyo, JP)
Assignee: W. L. Gore & Associates, Co., Ltd.
H01M8/1004H01M8/02H01M8/1051H01M8/1023H01M8/1039H01M2008/1095
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Quick Facts
Patent No.
US 9,711,815
App. No.
13/822,763
Granted
Jul 18, 2017
Kind
B2
Abstract

An object of the invention is to provide a fuel cell having improved long-term durability. The patent provides a fuel cell comprising a peroxide decomposition catalyst immobilized on a support, wherein the fuel cell is constituted of a membrane electrode assembly comprising a polyelectrolyte membrane, electrode layers placed on both the sides of the electrolyte membrane, and gas diffusion layers placed on the side opposite to the electrolyte membrane of the electrode layers, a gas sealing material placed surrounding the membrane electrode assembly, and separators sandwiching the foregoing.

Claims (25)

1. A fuel cell constituted of: a membrane electrode assembly comprising a polyelectrolyte membrane, electrode layers placed on both the sides of the electrolyte membrane, and gas diffusion layers placed on the side opposite to the electrolyte membrane of the electrode layers; a gas sealing material placed surrounding the membrane electrode assembly; and separators sandwiching the foregoing, wherein the fuel cell comprises a peroxide decomposition catalyst immobilized on a support;

wherein the immobilized peroxide decomposition catalyst comprises cerium; wherein the support is zirconium phosphate having a three-dimensional network, a clay mineral having an interlayer structure, or zirconium phosphate having an interlayer structure;

wherein the immobilized peroxide decomposition catalyst is immobilized in the pores forming the three-dimensional network or in the interlayer structure; wherein the fuel cell comprises the immobilized peroxide decomposition catalyst within the range of 0.01 to 80 mass-% with respect to the mass of the polyelectrolyte; and wherein the particle diameter of the support is from 0.001 μm to 20 μm (both inclusive).

2. The fuel cell according to claim 1 , wherein the support is zirconium phosphate having a three-dimensional network.

3. The fuel cell according to claim 1 , wherein the support is a clay mineral having an interlayer structure.

4. The fuel cell according to claim 1 , wherein the support is zirconium phosphate having an interlayer structure.

5. The fuel cell according to claim 1 , wherein the immobilized peroxide decomposition catalyst is placed in at least one of the electrolyte membrane, the electrode layer, the gas diffusion layer, the gas sealing material, or the separator, or between the same.

6. The fuel cell according to claim 1 , wherein the electrolyte membrane comprises a fluoro polymer having a sulfonic acid group and is reinforced by a reinforcing layer.

7. The fuel cell according to claim 2 , wherein the zirconium phosphate is NASICON-type zirconium phosphate (HZr 2 (PO 4 ) 3 ).

8. The fuel cell according to claim 3 , wherein the clay mineral is smectite.

9. The fuel cell according to claim 1 , wherein the immobilized peroxide decomposition catalyst is incorporated in the polyelectrolyte membrane.

10. The fuel cell according to claim 1 , comprising the immobilized peroxide decomposition catalyst in an amount within the range of 0.05 to 10 mass-% with respect to the mass of the polyelectrolyte.

11. The fuel cell according to claim 1 , comprising the immobilized peroxide decomposition catalyst in an amount of 0.2 mass-% with respect to the mass of the polyelectrolyte.

12. A fuel cell constituted of: a membrane electrode assembly comprising a polyelectrolyte membrane, electrode layers placed on both the sides of the electrolyte membrane, and gas diffusion layers placed on the side opposite to the electrolyte membrane of the electrode layers; a gas sealing material placed surrounding the membrane electrode assembly; and separators sandwiching the foregoing, wherein:

the fuel cell comprises a peroxide decomposition catalyst immobilized on a support;

the immobilized peroxide decomposition catalyst immobilized on the support is incorporated in the polyelectrolyte membrane;

the immobilized peroxide decomposition catalyst comprises cerium;

the support is zirconium phosphate having a three-dimensional network, a clay mineral having an interlayer structure, or zirconium phosphate having an interlayer structure, wherein the immobilized peroxide decomposition catalyst is immobilized in the pores forming the three-dimensional network or in the interlayer structure;

the particle diameter of the support is from 0.001 μm to 20 μm (both inclusive);

the fuel cell comprises the immobilized peroxide decomposition catalyst in amount within the range of 0.05 to 10 mass-% with respect to the mass of the polyelectrolyte.

13. The fuel cell according to claim 12 , wherein the zirconium phosphate is NASICON-type zirconium phosphate (HZr 2 (PO 4 ) 3 ).

14. The fuel cell according to claim 12 , wherein the clay mineral is smectite.

15. A fuel cell constituted of: a membrane electrode assembly comprising a polyelectrolyte membrane, electrode layers placed on both the sides of the electrolyte membrane, and gas diffusion layers placed on the side opposite to the electrolyte membrane of the electrode layers; a gas sealing material placed surrounding the membrane electrode assembly; and separators sandwiching the foregoing, wherein the fuel cell comprises a peroxide decomposition catalyst immobilized on a support;

wherein the support is NASICON-type zirconium phosphate (HZr 2 (PO 4 ) 3 ); wherein the fuel cell comprises the immobilized peroxide decomposition catalyst within the range of 0.05 to 10 mass-% with respect to the mass of the polyelectrolyte; and wherein the particle diameter of the support is from 0.001 μm to 20 μm (both inclusive).

16. The fuel cell according to claim 1 , comprising the immobilized peroxide decomposition catalyst in an amount within the range of 0.03 to 50 mass-% with respect to the mass of the polyelectrolyte.

Assignments (2)
CHANGE OF NAME Recorded Jun 28, 2021
From: W. L. GORE & ASSOCIATES, CO. LTD.
To: W. L. GORE & ASSOCIATES G.K.
Reel/Frame 056698/0627 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2013
From: TAKANE, TOMOYUKI; MATSUURA, NAOKO
To: W. L. GORE & ASSOCIATES, CO., LTD.
Reel/Frame 030444/0303 →
Priority Claims (1)
JP 2010-225647 · Oct 5, 2010 · national
Continuity (1)
Related Publication 20130330649A1 · Dec 12, 2013