Panel crimping machine with control system for controlling timing between crimping rollers with an adjustable separation
A panel crimping apparatus comprises a frame, a first crimping roller supported by the frame, the first crimping roller comprising a first shaft, a plurality of first crimping blades, and a first drive gear attached to the first shaft, and a second crimping roller supported by the frame, the second crimping roller comprising a second shaft, a plurality of second crimping blades, and a second drive gear attached to the second shaft. A distance between the first and second shafts of the first and second crimping rollers is adjustable. The apparatus comprises various links, gears and a control linkage configured to maintain timing between the first and second crimping rollers during driving of the first and second crimping rollers over an adjustable range of distance therebetween.
1. A panel crimping machine, comprising:
a frame;
a first crimping roller supported by the frame, the first crimping roller comprising a first shaft, a plurality of first crimping blades, and a first gear attached to the first shaft;
a second crimping roller supported by the frame, the second crimping roller comprising a second shaft, a plurality of second crimping blades, and a second gear attached to the second shaft, wherein a distance between the first and second shafts of the first and second crimping rollers is adjustable;
a third gear and a fourth gear, the third and fourth gears configured to mesh with each other, the third gear configured to mesh with the first gear, and the fourth gear configured to mesh with the second gear;
a first link rotatably connecting the first shaft and a shaft of the third gear;
a second link rotatably connecting the second shaft and a shaft of the fourth gear;
a third link rotatably connecting shafts of the third and fourth gears; and
a control linkage configured to maintain timing between the first and second crimping rollers during driving of the first and second crimping rollers over an adjustable range of distance therebetween.
2. The panel crimping machine of claim 1 , wherein the control linkage comprises:
a first control link and a second control link, the second control link rotatably connected to respective shafts of the third and fourth gears, the first control link rotatably connected to the second control link and rotatably connected to the frame,
wherein the first and second control links are configured to control positions of the third and fourth gears in dependence upon the separation between the first and second crimping rollers so as to maintain proper timing between the first and second crimping rollers.
3. The panel crimping machine of claim 1 , wherein the third gear and the fourth gear have a same tooth count.
4. The panel crimping machine of claim 1 , wherein the first gear and the second gear have a same tooth count.
5. The panel crimping machine of claim 1 , wherein the third link is oriented parallel to an imaginary line connecting the centers of the first gear and the second gear.
6. The panel crimping machine of claim 1 , wherein center positions of both the third gear and the fourth gear are configured to be changed during operation as the distance between the first and second shafts of the first and second crimping rollers is adjusted during operation.
7. The panel crimping machine of claim 1 , comprising:
a pair of first side crimping rollers, each of said pair of first side crimping rollers comprising multiple crimping blades; and
a pair of second side crimping rollers, each of said pair of second side crimping rollers comprising multiple crimping blades.