System and process for mixing concrete having desired strength characteristics
A method and system for system for rapidly determining the predicted strength of concrete prior to pouring the concrete is disclosed herein. The system and process provides for a database storing concrete family characteristics that may be updated as actual strength of poured concrete is determined. The process also allows construction workers to pour concrete with a keener knowledge of the resulting concrete strength.
1. A process for mixing a concrete batch to meet or exceed a predetermined compressive strength, the process comprising:
a. recording an amount of water and an amount of cement added to the batch during mixing at a concrete plant;
b. transmitting the amount of water added and amount of cement added to a processor;
c. transferring the concrete batch to a concrete truck;
d. adding an amount of water or an amount of cement to the concrete batch while the concrete batch is in the truck;
e. transmitting to the processor the amount of water and amount of cement added while the concrete batch is in the truck;
f. prior to pouring the concrete, calculating from the added water weight and added cement weight a batch water-to-cement ratio with the aid of the processor;
g. prior to pouring the concrete, correlating the batch water-to-cement ratio to a predicted concrete strength, according to a database of concrete family characteristics including calculated water-to-cement ratios and actual concrete strengths; and
h. prior to pouring the concrete, providing a notification of the predicted concrete strength.
2. The process of claim 1 , further comprising after providing a notification and prior to pouring the concrete, the step of adding a quantity of water to the concrete batch to result in a revised water-to-cement ratio, correlating the revised water-to-cement ratio to a revised predicted concrete strength, and providing notification of the revised predicted concrete strength.
3. The process of claim 1 , further comprising after the step of providing a notification and prior to pouring the concrete, the step of adding cement to the concrete batch to result in a revised water-to-cement ratio, correlating the revised water-to-cement ratio to a revised predicted concrete strength, and providing notification of the revised predicted concrete strength.
4. The process of claim 1 , where the recording of either the amount of water added or the amount of cement added is performed constantly.
5. The process of claim 1 , where the recording of either the amount of water added or the amount of cement added is performed periodically.
6. The process of claim 1 , where the recording of either the amount of water added or amount of cement added is entered by a user.